Taylor 342 инструкция обслуживания

Models 340, 341, 342 Slu sh Freezers Opera ting Instruc tions 028764 - - M 1/97[...]

Com plete this page for quick r efer ence when ser vice i s requir ed: T aylor Dis tributor: Address: Phone: Serv ice: Par ts: Date of Installation: Infor mation found on the data label: Model Number: Seri al Number: Electric al Specs: V oltage Cycle Phase Maximum Fuse S ize: A Minimum Wi re Ampacity : A E January , 1997 T aylor All right s res erv[...]

T able o f Co nt ents Mo del s 340, 341, 342 T able of Contents ______________________________________________________________________________ Section 1 T o the Installer 1 ............................................ W ater Connecti ons 1 .................................................... Air Cool ed Units 1 .....................................[...]

Mo del s 340, 341, 342 T able of Conte nts Notes:[...]

1 Mo del s 340, 341, 342 T o th e Installer 050307 Section 1 T o th e Installer This ma chine is des igned for indoor use only . DO NOT inst all t he machine in an area where a water jet could be used to clean or rinse t he machine. Failur e to f ollow this ins tr uction m ay res ult in serious electr ical shoc k. W ater Connecti ons (W ater Cooled[...]

2 Mo del s 340, 341, 342 T o th e Operator 06121 1 Sec tion 2 T o the Ope rator The f reezer you have purchased has been car efully engineered and manuf actur ed to prov ide dependable operat ion. T he T aylor S lush Models 340, 341, and 342, when properly operat ed and cared for , will produce a consist ent qualit y product. Lik e all mechanical p[...]

3 Mo del s 340, 341, 342 Safety 06121 1 Se cti on 3 Sa fety We at T aylor are c oncerned about the saf ety of t he operat or when he or she c omes in c ontact with t he fr eezer and its part s. T aylor has gone to extr eme effort s t o design and manuf act ure built- in safety feat ures t o prot ect bot h you and t he serv ice technician. As an exa[...]

4 Mo del s 340, 341, 342 Op erato r Parts I den ti fi catio n 020729 Section 4 Operator Parts Identif ication 13 11 1 2 3 5 4 6 7 8 12 9 R 10 Model 340 Item Descript ion Par t No. 1 Cover A.- Hopper X38458 2 Gasket- Hopper Cover 038375 3 Tube- Feed 015176-9 4 Skir t-Ai r Flow 049069 5 Pan-Dr ip 19-1/ 2 Long 035034 6 Tray -Drip 013690 7 Sh ield -Sp [...]

5 Mo del s 340, 341, 342 Op erato r Parts I den ti fi catio n 020729 4 1 2 3 5 6 7 4 9 9 10 11 8 12 R 12 13 14 Model 341 Item Descript ion Par t No. 1 Cover A.- Hopper X38458 2 Gasket- Hopper Cover 038375 3 Tube- Feed 015176-9 4 Panel- Upper Side (Le ft/Righ t) 024576 5 Pan-Dr ip 035034 6 Tray -Drip 013690 7 Sh ield -Sp las h 022763 Item Descript i[...]

6 Mo del s 340, 341, 342 Op erato r Parts I den ti fi catio n 020729 4 11 15 5 1 2 3 6 7 14 10 12 13 11 9 16 8 R Model 342 Item Descript ion Par t No. 1 Cover A.- Hopper X38458 2 Gasket- Hopper Cover 038375 3 Tube- Feed 015176-9 4 Panel- Upper Left Si de 028700 5 Pan-Dr ip 027503 6 Tray -Drip 014533 7 Sh ield -Sp las h 037041 8 Panel- Servi ce 0244[...]

7 Mo del s 340, 341, 342 Op erato r Parts I den ti fi catio n 040826 Models 340, 341, 342 Beater Door Assem bly 2 1 6 7 8 9 10 11 12 13 15 16 17 3 4 5 14 18 19 Item Descript ion Par t No. 1 Door A.- Part ial X39248 2 Handle A.- Dr aw - Slush X25124 3 Valve- Draw 047734 4 Valve A.- Handle Pi n X25929 5 O-Ri ng - 1 OD x .139 W 032504 6 Buster- Ice 04[...]

8 Mo del s 340, 341, 342 Op erato r Parts I den ti fi catio n 071017 Accessor ies L U B E R 2 3 6 4 5 7 1 8 0 4 82 6 0 SS TERA HEEN SANITIZER & CLEANER (MILKSTONE REMOVER) GREEN L ABEL KA Y -5 Sanitizer/Cleaner ® CAUTION KEEP OUT OF REACH OF CHILDREN FOR INSTITUTIONAL USE ONLY 1 OZ (28.4 g) 9 Item Descript ion Par t No. 1 Kit A. -T une Up X399[...]

9 Mo del s 340, 341, 342 Imp ort ant : T o th e Op erato r Section 5 Important: T o the Operator Figur e 1 Item Descripti on 1 Control S witc h 2 Consist ency Cont rol 3 Indicat or Light - - “Add Mix” Sym bol Defi nitions T o bett er comm unicat e in t he Int ernat ional arena, the words on many of our operator switc hes and butt ons have sy mb[...]

10 Mo del s 340, 341, 342 Op erati ng Pro ced ures Section 6 Operating Procedures The M odel 341 has been select ed to illus tr ate the pictur ed st ep-by-s tep oper ating proc edures f or the models c ontained in t his manual. E ach unit has a 20 quart ( 18.9 lit er) mix hopper and the f reezing c ylinder holds 7 quart s ( 6.6 lit ers) of slush pr[...]

11 Mo del s 340, 341, 342 Op erati ng Pro ced ures 020807 Step 3 If the blades ar e in good condit ion, install t he scraper blade clip over the sc raper blade. Plac e t he rear scr aper blade over t he rear holding pin (knife edge to the out side). Holding the blade on the beater , t urn it over and inst all t he front blade the s ame way . Figur [...]

12 Mo del s 340, 341, 342 Op erati ng Pro ced ures Inser t the draw valve int o the door , leaving approxim ately 1/ 2” of the valv e stic king out the t op of the door. Figur e 9 Ro tate the d raw v alv e so the fla ts on the to p of the draw valve ar e perpendicular t o the door face. Figur e 10 Inser t t he ice bust er t hrough the door spout [...]

13 Mo del s 340, 341, 342 Op erati ng Pro ced ures Slide the whit e, plas tic f ront bear ing onto t he bearing hub, m aking cert ain that t he flanged end of t he bearing is res ting against the f reezer door . DO NO T lubric ate the door gasket or fr ont bearing. Figur e 14 Step 6 Inst all the freezer door . P lace the front end of t he baffle in[...]

14 Mo del s 340, 341, 342 Op erati ng Pro ced ures 071017 Step 10 Lay the hopper gasket and feed t ube in the bott om of the m ix hopper . Figur e 19 Step 1 1 (O pti on al Rack Assemb l y) Complet e the ass embly by ins erting t he flav or bott les into t he rack as sembly on t he fr ont of the m achine. Figur e 20 Sani tizing Step 1 Prepar e two g[...]

15 Mo del s 340, 341, 342 Op erati ng Pro ced ures Step 5 Place an em pty m ix pail beneath t he door spout and move t he draw handle t o t he right . Draw off all t he sanitiz ing solut ion. W hen the sanit izer st ops flowing fr om the door spout, mov e t he draw handle t o t he lef t and place the c ontr ol switc h in the “ OF F” pos ition. [...]

16 Mo del s 340, 341, 342 Op erati ng Pro ced ures Step 3 Place t he cont rol swit ch in the “AUTO ” position. When the unit cycl es off , t he product will be at serving viscosi ty . Figur e 28 Step 4 Place t he hopper cov er into pos ition. Figur e 29 Step 5 (O pti on al F l avor Rack Assemb ly) T o make a r efr eshing slush pr oduct, add t h[...]

17 Mo del s 340, 341, 342 Op erati ng Pro ced ures Dr aining P roduct Fr om the Freez ing Cylinder Step 1 Place t he cont rol swit ch in the “ OF F” posit ion as far ahead of c leaning time as poss ible to allow frozen product to s oft en for eas ier cleaning. Figur e 31 Step 2 Remove t he hopper cov er , gas ket, and air t ube and take t hese [...]

18 Mo del s 340, 341, 342 Op erati ng Pro ced ures 071017 Cleaning Step 1 Prepar e two gallons ( 7.6 lit ers) of an approved c lean- ing solution ( Exam ples: S ter a- - Sheen R or Kay-5 R ). USE W ARM W A TER AND FO LLOW THE MANUF AC- TURER’S SPEC IF ICA TIO NS. Step 2 Pour t he two gallons (7. 6 liters ) of cleaning solution into t he hopper an[...]

19 Mo del s 340, 341, 342 Op erati ng Pro ced ures 071017 Disassem bly MAKE SURE CO NTRO L SW IT CH IS I N T HE “OFF” POSITION . F ailure to do so m ay cause injur y fr om electr ocution or hazar dous moving part s . Step 1 Remove t he tor que arm, handscrews , fr eezer door, tor que rotor, beater as sembly , sc raper blades , and t he drive s [...]

20 Mo del s 340, 341, 342 Impor tant: Ope rat or Chec klis t 051214 Section 7 Important: Operator Checklist Dur ing Cl eaning and Sani tizing AL W A YS FOLLOW LOCAL HEAL TH CODES. Cleaning and saniti zing schedules are gover ned by your S tat e or local regulator y agencies and must be followed acc ordingly . The f ollowing check point s should be [...]

21 Mo del s 340, 341, 342 Imp ort ant : Operat or Checkl ist Winter Stor age If the place of business is to be closed during the winter mont hs, it is import ant to prot ect the freezer by following cert ain prec autions, par tic ularly if t he building is subjec t t o freez ing condit ions. Disconnec t the fr eezer fr om the main power source t o [...]

22 Mo del s 340, 341, 342 T rouble shooting Guide Section 8 T roubleshooting G uide PROBL EM PROBABLE CAUSE REMEDY PA G E REF . 1. No pr oduct is being dispensed wit h the dr aw valve opened. a. I mproper m ixing of product . a. Caref ully f ollow the direct ions f or mixing t he product . -- -- b. T here is a mix low conditi on. b. Add mi x to the[...]

23 Mo del s 340, 341, 342 T r oubleshoot ing Guide PROBL EM PROBABLE CAUSE REMEDY PA G E REF . 4. T he walls of the f reezing cylinder ar e scor ed. a. Br oken beater pins. a. Repair or replace the beater ass embly . -- -- b. T he gear unit is out of alignment . b. Cont act serv ice technic ian. -- -- c. T he beater as sembly is bent. c. Repair or [...]

24 Mo del s 340, 341, 342 T rouble shooting Guide PROBL EM PROBABLE CAUSE REMEDY PA G E REF . 9. T he guide bearing is missing . a. T he guide bearing is st uck in th e dri ve sha ft. a. Remov e the guide bearing from the hole in t he drive sha ft. -- -- 10. The re is excessive leakage f rom t he door spout . a. T here is impr oper or inadequate lu[...]

25 Mo del s 340, 341, 342 Parts Rep lacemen t S ched ul e Section 9 Parts Replacement Schedule P ART DE SCRIP TI ON EVER Y 3 MONT HS EVER Y 6 MONT HS ANNUALL Y QTY . Drive Shaf t O -Ring X 1* Drive S haft S eal X 1* Scr aper Blade Inspec t & Replace if Nece ssary Mini mum 2* T orque Rot or O -Ring X 1* Guide Bear ing X 1* Fr eezer Door Gas ket [...]

Section 10 Parts List + A vailabl e Separat ely 26 Parts L ist Mo del s 340, 341, 342 020729 DESCRI PT IO N P ART NUMBER 340 QTY . 341 QTY . 342 QTY . W ARR. CLASS REMARKS P ARTS UPDA T E ADAPTOR A.- - CASTER X18915 4 4 103 ARM A.- - ANTICIP A T OR MECHANICA L X29556 112 103 ARM- - T ORQUE 014500 112 103 BEARING - - FRONT 0131 16 112 000 BEARING - [...]

27 + A vailabl e Separat ely Mo del s 340, 341, 342 Parts List DESCRI PT IO N P ART S UPDA T E REMARKS W ARR. CLASS 342 QTY . 341 QTY . 340 QTY . P ART NUMBER + RELA Y- - ST AR T - - CO MPRESSOR 048765 112 103 208/ 230-60-1 + C AP AC ITOR - - RU N - - 20U F/370V 023606 1 2 103 1 15-60-1 + CAPACITOR - - ST ART - - 189 - - 227UF/ 330V 033044 1 2 103 [...]

+ A vailabl e Separat ely 28 Parts L ist Mo del s 340, 341, 342 DESCRI PT IO N P ART S UPDA T E REMARKS W ARR. CLASS 342 QTY . 341 QTY . 340 QTY . P ART NUMBER HOOD 023263 1 103 HUB- - 5/ 8 BORE SPLIT 027815 112 103 GEAR PU LLEY KIT A.- - TUNE UP*SLUSH* X39969 112 000 BEARING - - FRONT 0131 16 112 000 BEARING - - GUIDE 014496 112 000 GASKET - - DO [...]

29 + A vailabl e Separat ely Mo del s 340, 341, 342 Parts List 071015 DESCRI PT IO N P ART S UPDA T E REMARKS W ARR. CLASS 342 QTY . 341 QTY . 340 QTY . P ART NUMBER PA N E L A . - - S I D E X44855 1 103 PA N E L A . - - S I D E L O W E R X24397 2 103 P ANEL- - REAR 013637 1 103 P ANE L- - REAR * 390*340* 490* 047008 1 103 P ANEL- - REAR 017563 1 1[...]

+ A vailabl e Separat ely 30 Parts L ist Mo del s 340, 341, 342 040823 DESCRI PT IO N P ART S UPDA T E REMARKS W ARR. CLASS 342 QTY . 341 QTY . 340 QTY . P ART NUMBER SPR ING - - EXTEN SIO N.375X .025X2.25 029310 1 1 2 103 SPRING - - T OR QUE*BLUE* 029259 1 1 2 103 SPRING - - T OR QUE*GR EEN* 014497 1 1 2 103 HARD SLUSH SWITC H A. - - TOR QUE * 340[...]

31 + A vailabl e Separat ely Mo del s 340, 341, 342 Parts List 040823 DESCRI PT IO N P ART NUMBER 340 QTY . 341 QTY . 342 QTY . W ARR. CLASS REMARKS P ARTS UPDA T E W A TER COOLED ACCUMUL A TOR- - CO PPER 2”DIA 1 0”LG 047062 112 103 BLOWER- - 100 CFM 012796- - 1 1 103 BRACKET - - MOUN TING - - W A TER V AL VE 038777 1 1 103 CONDENSER- - WC - - [...]

Mo del s 340/341 049359 Rev . 3/ 06[...]

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