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Un bon manuel d’utilisation
Les règles imposent au revendeur l'obligation de fournir à l'acheteur, avec des marchandises, le manuel d’utilisation 3M 39600. Le manque du manuel d’utilisation ou les informations incorrectes fournies au consommateur sont à la base d'une plainte pour non-conformité du dispositif avec le contrat. Conformément à la loi, l’inclusion du manuel d’utilisation sous une forme autre que le papier est autorisée, ce qui est souvent utilisé récemment, en incluant la forme graphique ou électronique du manuel 3M 39600 ou les vidéos d'instruction pour les utilisateurs. La condition est son caractère lisible et compréhensible.
Qu'est ce que le manuel d’utilisation?
Le mot vient du latin "Instructio", à savoir organiser. Ainsi, le manuel d’utilisation 3M 39600 décrit les étapes de la procédure. Le but du manuel d’utilisation est d’instruire, de faciliter le démarrage, l'utilisation de l'équipement ou l'exécution des actions spécifiques. Le manuel d’utilisation est une collection d'informations sur l'objet/service, une indice.
Malheureusement, peu d'utilisateurs prennent le temps de lire le manuel d’utilisation, et un bon manuel permet non seulement d’apprendre à connaître un certain nombre de fonctionnalités supplémentaires du dispositif acheté, mais aussi éviter la majorité des défaillances.
Donc, ce qui devrait contenir le manuel parfait?
Tout d'abord, le manuel d’utilisation 3M 39600 devrait contenir:
- informations sur les caractéristiques techniques du dispositif 3M 39600
- nom du fabricant et année de fabrication 3M 39600
- instructions d'utilisation, de réglage et d’entretien de l'équipement 3M 39600
- signes de sécurité et attestations confirmant la conformité avec les normes pertinentes
Pourquoi nous ne lisons pas les manuels d’utilisation?
Habituellement, cela est dû au manque de temps et de certitude quant à la fonctionnalité spécifique de l'équipement acheté. Malheureusement, la connexion et le démarrage 3M 39600 ne suffisent pas. Le manuel d’utilisation contient un certain nombre de lignes directrices concernant les fonctionnalités spécifiques, la sécurité, les méthodes d'entretien (même les moyens qui doivent être utilisés), les défauts possibles 3M 39600 et les moyens de résoudre des problèmes communs lors de l'utilisation. Enfin, le manuel contient les coordonnées du service 3M en l'absence de l'efficacité des solutions proposées. Actuellement, les manuels d’utilisation sous la forme d'animations intéressantes et de vidéos pédagogiques qui sont meilleurs que la brochure, sont très populaires. Ce type de manuel permet à l'utilisateur de voir toute la vidéo d'instruction sans sauter les spécifications et les descriptions techniques compliquées 3M 39600, comme c’est le cas pour la version papier.
Pourquoi lire le manuel d’utilisation?
Tout d'abord, il contient la réponse sur la structure, les possibilités du dispositif 3M 39600, l'utilisation de divers accessoires et une gamme d'informations pour profiter pleinement de toutes les fonctionnalités et commodités.
Après un achat réussi de l’équipement/dispositif, prenez un moment pour vous familiariser avec toutes les parties du manuel d'utilisation 3M 39600. À l'heure actuelle, ils sont soigneusement préparés et traduits pour qu'ils soient non seulement compréhensibles pour les utilisateurs, mais pour qu’ils remplissent leur fonction de base de l'information et d’aide.
Table des matières du manuel d’utilisation
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Page 1
3M Packaging Systems Division 3M Center, Building 220-8W-01 St. Paul, MN 55144-1000 Serial No. For reference, record machine serial number here. "3M-Matic"and "AccuGlide" are Trademarks of 3M, St. Paul, MN 55144-1000 Litho in U.S.A. © 3M 1999 44-0009-1906-6 (D59.0) 3M-Matic TM AccuGlide II TM Instructions and Parts List 700a T [...]
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Page 2
Replacement Parts and Service Information 3M Packaging Systems Division 3M Center, Building 220-8W-01 St. Paul, MN 55144-1000 T o Our Customers: This is the 3M-Matic™/AccuGlide™/Scotch™ brand equipment you ordered. It has been set up and tested in the factory with "Scotch" brand tapes. If technical assistance or replacement parts ar[...]
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Page 3
Replacement Parts And Service Information T o Our Customers: This is the 3M-Matic™/AccuGlide™/Scotch™ brand equipment you ordered. It has been set up and tested in the factory with "Scotch" brand tapes. If any problems occur when operating this equipment, and you desire a service call, or phone consultation, call, write or Fax the a[...]
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Page 4
Instruction Manual 700a, Adjustable Case Sealer, Type 39600 This instruction manual is divided into two sections as follows: Section I Includes all information related to installation, operation and parts for the case sealer. Section II Includes specific information regarding the AccuGlide™ II STD 2 Inch Taping Heads. T able of Contents Page Sect[...]
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Page 5
T able of Contents (Continued) Page Maintenance ...................................................................................................................................... 18 - 20 Cleaning ............................................................................................................... 18 Lubrication .......................[...]
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Page 6
1 Description The 3M-Matic TM 700a Adjustable Case Sealer with AccuGlide TM II Taping Heads is designed to apply a “C” clip of Scotch TM brand pressure-sensitive film box sealing tape to the top and bottom center seam of regular slotted containers. The 700a is manually adjustable to a wide range of box sizes (see "Specifications – Box We[...]
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Page 7
2 Scotch TM , AccuGlide TM , and 3M-Matic TM are Trademarks of 3M, St. Paul, Minnesota 55144-1000 Contents – 700a Adjustable Case Sealer (1) 700a Adjustable Case Sealer, Type 39600 (1) Upper Assembly Height Adjustment Crank/Hardware (1) Upper Tape Drum/Bracket/Hardware (2) Column Stop Bracket/Hardware (1) Tool/Spare Parts Kit (1) Instruction and [...]
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Page 8
3 Important Safeguards Figure 1-1 – Knife Warning Label Figure 1-3 – Box Drive Belt Warning Label This safety alert symbol identifies important messages in this manual. READ AND UNDERSTAND THEM BEFORE INSTALLING OR OPERATING THIS EQUIPMENT. Important – In the event the following safety labels are damaged or destroyed, they must be replaced to[...]
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Page 9
4 Important Safeguards (Continued) Figure 1-6 – Stop Label The "Caution – Pinch Point" label, shown in Figure 1-4 , is attached to the center plate at the exit end of the machine bed. The label warns the operator to keep hands out of this area when the drive belts are running. The "Safety Instructions" label, shown in Figure[...]
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Page 10
5 Important Safeguards (Continued) Figure 1-10 – Upper Taping Latch Label Figure 1-9 – Up/Down/Lock Label Figure 1-8 – Center Box Label The "Center Box Here" label, shown in Figure 1-8, is attached to the front of the upper frame to remind the operator of the proper box placement procedure. The "Up/Down/Lock" label, shown [...]
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Page 11
6 (Specifications continued on next page) Specifications 1. Power Requirements: Electrical - 115 VAC, 60 Hz, 3.8 A (440 watts) The machine is equipped with a 2.4 m [8 foot] standard neoprene covered power cord and a grounded plug. Contact your 3M Representative for power requirements not listed above. 2. Operating Rate: Box drive belt speed is appr[...]
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Page 12
7 Specifications (Continued) 6. Tape Roll Diameter: Up to 405 mm [16 inch] maximum on a 76.2 mm [3 inch] diameter core. (Accommodates all system roll lengths of Scotch TM brand film tapes.) 7. Tape Application Leg Length – Standard: 70 mm ± 6 mm [2.75 inch ± .25 inch ] Tape Application Leg Length – Optional: 50 mm ± 6 mm [2 inch ± .25 inch][...]
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Page 13
8 Specifications (Continued) 10. Machine Dimensions: W L H A* B C** F Minimum mm 790 1030 1350 460 610 100 625 [Inches] [31] [40 .5] [53] [18] [24]*** [4] [24.5] Maximum mm 2185 890 [Inches] - - - - [86]*** - - [35]*** - - - - * Infeed/Exit conveyors are optional ** Casters are optional *** When columns are adjusted to upper position, "B"[...]
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Page 14
9 Installation and Set-Up Receiving And Handling After the machine has been uncrated, examine the case sealer for damage that might have occurred during transit. If damage is evident, file a damage claim immediately with the transportation company and also notify your 3M Representative. PACKAGING AND SEPARATE PARTS 1. Remove straps and staples and [...]
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Page 15
10 Installation and Set-Up (Continued) WARNING – Keep hands/fingers away from tape cut-off blade under orange blade guard. Blade is extremely sharp and can cause severe injury. Push buffing roller into head to check for free, smooth action of taping heads. 12. Ensure that the tape drum bracket assembly, located on the lower taping head, is mounte[...]
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Page 16
11 Installation and Set-Up (Continued) MACHINE BED HEIGHT Adjust machine bed height. The case sealer is equipped with four adjustable legs that are located at the corners of the machine frame. The legs can be adjusted to obtain different machine bed heights from 610 mm [24 inch] minimum to 890 mm [35 inch] maximum. Note – Minimum machine bed heig[...]
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Page 17
12 Installation and Set-Up (Continued) BOX SIZE CAPACITY OF CASE SEALER At its factory setting, the case sealer handles box sizes up to 620 mm [24.5 inch] maximum height. If larger capacity is needed, the machine can be adjusted to accommodate boxes up to 725 mm [28.5 inch] high. Refer to "Special Set- Up Procedure – Box and Machine Bed Heig[...]
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Page 18
13 Operation IMPORTANT – Before operating the case sealer, read the "Safety Labels", pages 3-5 and "Warnings" on page 14 as well as all of the "Operation" instructions. Refer to Figure 3-1 below to acquaint yourself with the various components and controls of the case sealer. Also see Figures 3-1 and 3-2 in Section I[...]
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Page 19
14 Operation (Continued) 1. Turn electrical supply off and disconnect before servicing taping heads or performing any adjustments or maintenance on the machine. 2. Do not leave machine running unattended. 3. Before turning drive belts on, be sure no tools or other objects are on the machine bed. 4. Keep hands and loose clothing away from moving bel[...]
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Page 20
15 Figure 3-4 – Side Guides Figure 3-2 – Upper Taping Head Figure 3-3 – Upper Taping Head 2. ADJUST SIDE GUIDES (Figure 3-4) Align box top flap center seam with arrows on front of ski. Move side guides against each side of box to hold box in position, centered on arrows on front of ski. Tighten hand knobs to secure side guides. Operation (Con[...]
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Page 21
16 Operation (Continued) Figure 3-6 – Compression Rollers Figure 3-5 – Check Adjustments Figure 3-7 – Compression Rollers CAUTION – If drive belts are allowed to slip on box, excessive belt wear will occur. Note – Upper head has unique feature for overstuffed boxes. The head will raise up to 13 mm [1/2 inch] to compensate for this type of[...]
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Page 22
17 Operation (Continued) Box Sealing 1. Feed boxes to machine at minimum 455 mm [18 inch] intervals. 2. Turn electrical supply "Off" when machine is not in use. 3. Reload and thread tape as necessary. 4. Be sure machine is cleaned and lubricated according to recommendations in "Maintenance" section of this manual. Notes – 1. M[...]
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Page 23
18 Figure 4-1 – Lubrication Points – Frame Maintenance The case sealer has been designed for long, trouble free service. The machine will perform best when it receives routine maintenance and cleaning. Machine components that fail or wear excessively should be promptly repaired or replaced to prevent damage to other portions of the machine or t[...]
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Page 24
19 Maintenance (Continued) WARNING – Turn off electrical power supply and disconnect power cord from electrical supply before beginning maintenance. If power cord is not disconnected, severe injury to personnel could result. Figure 4-3 – Upper Drive Belt Replacement Figure 4-2 – Lower Drive Belt Replacement Box Drive Belt Replacement Note –[...]
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Page 25
20 Maintenance (Continued) WARNING – Turn off electrical power supply and disconnect power cord from electrical supply before beginning maintenance. If power cord is not disconnected, severe injury to personnel could result. Circuit Breaker The case sealer is equipped with a circuit breaker which trips if the motors are overloaded. Located inside[...]
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Page 26
21 WARNING – Turn off electrical power supply and disconnect power cord from electrical supply before beginning adjustments. If power cord is not disconnected, severe injury to personnel could result. Box Drive Belt Tension The four continuously moving drive belts convey boxes through the tape applying mechanism. The box drive belts are powered b[...]
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Page 27
22 Adjustments (Continued) WARNING – Turn off electrical power supply and disconnect power cord from electrical supply before beginning adjustments. If power cord is not disconnected, severe injury to personnel could result. Refer to Figure 5-2 and 5-3 and adjust belt tension as follows: 1. Remove and retain center plate/front cover and four scre[...]
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Page 28
23 Adjustments (Continued) WARNING – Turn off electrical power supply and disconnect power cord from electrical supply before beginning adjustments. If power cord is not disconnected, severe injury to personnel could result. Figure 5-3 – Box Drive Belt Tension Adjustment, Upper Belts (Infeed End) Taping Head Adjustments – Refer to Section II [...]
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Page 29
24 THIS PAGE IS BLANK[...]
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Page 30
25 CASE SEALER FRAME (Refer to Figure 6-1A) 1. Raise the upper head assembly by turning crank handle counterclockwise. Remove and retain the two screws and washers that secure the stop bracket in position "A". 2. Remount and secure the stop bracket in the lower position "A-A" with original fasteners through top holes of stop bra[...]
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Page 31
26 Special Set-Up Procedure (Continued) WARNING – Turn off electrical power and disconnect power cord from electrical supply before beginning Special Set-Up Procedure. If power cord is not disconnected, severe injury to personnel could result. TAPING HEADS WARNING – Use care when working near blades as blades are extremely sharp. If care is not[...]
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Page 32
27 Special Set-Up Procedure (Continued) Figure 6-4 – Box and Machine Bed Height Range Box and Machine Bed Height Range – Refer to Figure 6-4 Moving the outer columns up one set of mounting holed increases the maximum box size handled by the 700a case sealer and decreases the minimum machine bed height. Note – This also increases the minimum b[...]
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Page 33
28 Cause Narrow boxes Worn drive belts Top taping head does not apply enough pressure Top flap compression rollers in too tight Taping head applying spring holder missing Taping head applying spring set too high Worn or missing friction rings Drive belt tension too low Electrical disconnect Circuit breaker not at correct setting Motor not turning M[...]
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Page 34
29 Electrical Diagram Figure 7-1 – Electrical Diagram WARNING – Turn off electrical power and disconnect power cord from electrical supply before beginning service. If power cord is not disconnected, personnel could be exposed to dangerous voltages that could cause severe injury or equipment damage.[...]
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Page 35
30 THIS PAGE IS BLANK[...]
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Page 36
31 Replacement Parts Ordering Information and Service Refer to the first page of this instruction manual "Replacement Parts and Service Information". Replacement Parts And Service Information Spare Parts It is suggested that the following spare parts be ordered and kept on hand: Qty. Ref. No. Part Number Description 4 5667-43 & 5668-5[...]
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Page 37
32 Part Number Option/Accessory 78-8052-6553-1 Box Hold Down Attachment, Model 18500 78-8069-3983-7 Caster Kit Attachment 78-8069-3924-1 Conveyor Extension Attachment 78-8069-3926-6 Low Tape Sensor Kit 78-8114-0828-1 AccuGlide II STD 2 Inch Upper Taping Head, Type 39600 78-8114-0829-9 AccuGlide II STD 2 Inch Lower Taping Head, Type 39600 78-8079-55[...]
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Page 38
33 Replacement Parts – Illustrations and Parts Lists 700a Adjustable Case Sealer, Type 39600 Frame Assemblies To Order Parts: IMPORTANT – Not all the parts listed are normally stocked items. Some parts or assemblies shown are available only on special order. Contact 3M/Tape Dispenser Parts to confirm item availability. 1. Refer to first illustr[...]
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Page 39
34 THIS PAGE IS BLANK[...]
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Page 40
35 700a Adjustable Case Sealer Frame Assemblies[...]
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Page 41
36 700a Adjustable Case Sealer Figure 2796[...]
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Page 42
37 Figure 2796 Ref. No. 3M Part No. Description 2796-1 78-8070-1536-3 Support – Guide Arm 2796-2 78-8010-7169-3 Screw – Hex Hd, M6 x 12 2796-3 26-1000-0010-3 Washer – Flat, M6 2796-4 78-8070-1537-1 Lever With Pivot 2796-5 78-8070-1538-9 Bushing 2796-6 26-1003-8816-9 Screw – Set, M5 x 6 2796-7 78-8070-1539-7 Link – Guide 2796-8 78-8017-907[...]
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Page 43
38 700a Adjustable Case Sealer Figure 2806[...]
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Page 44
39 Figure 2806 Ref. No. 3M Part No. Description 2806-1 78-8076-4626-6 Compression Roller Assembly 2806-2 78-8076-4627-4 Support – Compression Roller 2806-3 78-8076-4628-2 Roller – Compression 2806-4 78-8076-4629-0 Shaft – Roller 2806-5 26-1003-5841-0 Screw – M8 x 16 2806-6 78-8017-9318-9 Washer – Plain 8 mm 2806-7 78-8076-4630-8 Plate –[...]
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Page 45
40 700a Adjustable Case Sealer Figure 2807[...]
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Page 46
41 Figure 2807 Ref. No. 3M Part No. Description 2807-1 78-8076-4633-2 Tape Roll Bracket Assembly 2807-2 78-8070-1565-2 Tape Drum Bracket Assembly 2807-3 78-8070-1566-0 Bracket – Tape Drum 2807-4 78-8070-1395-4 Bracket – Bushing Assembly 2807-5 78-8070-1568-6 Cap – Bracket 2807-6 78-8076-4519-3 Shaft – Tape Drum 2807-7 78-8017-9169-6 Nut –[...]
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Page 47
42 700a Adjustable Case Sealer Figure 3433[...]
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Page 48
43 Figure 3433 Ref. No. 3M Part No. Description 3433-1 78-8091-0309-2 Conveyor Bed Assembly 3433-2 78-8091-0310-0 Bed – Conveyor 3433-3 78-8091-0307-6 Support – Drive 3433-4 26-1003-5842-8 Screw – Hex Hd M8 x 20 3433-5 78-8017-9318-9 Washer – Plain 8 mm 3433-6 78-8076-5381-7 Leg Assembly – Inner W/Stop 3433-7 78-8076-5382-5 Leg – Inner [...]
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Page 49
44 Figure 3434 700a Adjustable Case Sealer[...]
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Page 50
45 Figure 3434 Ref. No. 3M Part No. Description 3434-1 78-8060-8489-9 Column – Outer 3434-2 78-8060-8490-7 Plate – Column Mounting 3434-3 26-1003-7964-8 Screw – Soc Hd Hex Soc Dr, M8 x 20 3434-4 78-8017-9318-9 Washer – Plain 8 mm 3434-5 78-8060-8491-5 Cap – Column 3434-6 26-1002-4955-1 Screw – Self Tap 8P x 13 3434-7 78-8005-5740-3 Wash[...]
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Page 51
46 700a Adjustable Case Sealer Figure 5667/1 of 2[...]
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Page 52
47 Figure 5667 (Page 1 of 2) Ref. No. 3M Part No. Description 5667-1 78-8100-1128-4 Drive Assembly – BTM, W /O Motor 5667-2 78-8070-1580-1 Frame – Drive 5667-3 78-8070-1514-0 Spacer 5667-4 26-1003-5829-5 Screw – Hex Hd, M6 x 12 5667-7 78-8052-6710-7 Roller – Idler 5667-8 78-8052-6709-9 Washer – Special 5667-9 78-8010-7435-8 Washer – Loc[...]
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Page 53
48 700a Adjustable Case Sealer Figure 5667/2 of 2[...]
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Page 54
49 Figure 5667 (Page 2 of 2) Ref. No. 3M Part No. Description 5667-28 78-8076-4562-3 Cover – Bottom 5667-29 26-1003-5820-4 Screw – Hex Hd, M5 x 12 5667-30 78-8005-5741-1 Washer – Flat, M5 5667-31 78-8070-1527-2 Shaft – With Drive Pulleys 5667-32 78-8070-1528-0 Shaft – Gearbox 5667-33 78-8057-5811-3 Key – 6 x 6 x 20 mm 5667-34 78-8054-89[...]
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Page 55
50 Figure 5668/1 of 2 700a Adjustable Case Sealer[...]
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Page 56
51 Figure 5668 (Page 1 of 2) Ref. No. 3M Part No. Description 5668-1 78-8100-1129-2 Upper Drive Assembly – W /O Motor 5668-2 78-8070-1588-4 Frame – Drive, Upper 5668-3 78-8070-1520-7 Guide – Drive Belt 5668-4 26-1005-4757-4 Screw – Flat Hd M5 x 20 5668-5 78-8070-1589-2 Clamp – Upper Head 5668-6 78-8070-1590-0 Shaft – Roller 5668-7 26-10[...]
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Page 57
52 700a Adjustable Case Sealer Figure 5668/2 of 2[...]
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Page 58
53 Figure 5668 (Page 2 of 2) Ref. No. 3M Part No. Description 5668-35 78-8057-5811-3 Key – 6 x 6 x 20 mm 5668-36 78-8054-8986-7 Sprocket – 3/8" Pitch 28 Teeth 5668-37 78-8054-8984-2 Bushing 5668-38 78-8070-1529-8 Support – Shaft 5668-39 78-8070-1530-6 Bearing – 6205-2RS 5668-40 78-8057-5739-6 Key – M5 x 5 x 30 mm 5668-41 78-8076-5105[...]
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Page 59
54 700a Adjustable Case Sealer Figure 5669[...]
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Page 60
55 Figure 5669 Ref. No. 3M Part No. Description 5669-1 78-8091-0660-8 Housing – Wire 5669-2 78-8076-4702-5 Grommet – /28 5669-3 26-1003-7963-0 Screw – Soc Hd M8 x 16 5669-4 78-8076-4636-5 Strap – Wire 5669-5 78-8010-7163-6 Screw – Hex Hd M5 x 10 5669-6 78-8005-5741-1 Washer – Plain M5 5669-7 78-8010-7417-6 Nut – Hex M5 5669-8 78-8100-[...]
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Page 61
56 700a Adjustable Case Sealer Figure 5670[...]
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Page 62
57 5670-1 78-8094-6379-3 Support – Box 5670-2 78-8113-6759-4 Box – W/English Language Label 5670-3 78-8094-6381-9 Screw – Soc Hd, Hex Hd, M4 x 15 5670-4 78-8005-5740-3 Washer – Plain, 4 mm 5670-5 26-1003-6914-4 Nut – Plastic Insert, M4 5670-6 78-8076-4715-7 Cord Grip 5670-7 78-8076-5211-6 Set Nut – GMP 13.5 5670-9 78-8094-6382-7 Guide ?[...]
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Page 63
58 Safety and Information Labels 700a Adjustable Case Sealer[...]
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Page 64
59 Safety and Information Labels A label kit, part number 78-8098-9175-3, is available as a stock item. It contains all the safety and information labels used on the case sealer, or labels can be ordered separately from the following list. Ref. No. 3M Part No. Description Qty. 1 78-8070-1318-6 Label – Box Centering 1 2 78-8070-1329-3 Label – Wa[...]