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Hoist Fitness HDI400 manual

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Table of contents for the manual

  • Page 1

    Note: Both Serial Number and Model Number ar e R equir ed when Or dering P arts O WNERS MANU AL RECORD SERIAL NUMBER HERE Customer Service Fa x (800) 548-5438 (858) 578-7676 (858) 578-9558 HD1400 LEG EXTENSION/CURL CA T ALOG NUMBER 0302-001[...]

  • Page 2

    INSTRUCTIONS (Step 1).............................................................. FRAME AS SEMBL Y (Step 2)......................................................... CABLE AS SEMBL Y (Step 3).......................................................... SHIELD AS SEMBL Y (Step 4)......................................................... HARDW ARE LISTI[...]

  • Page 3

    Page - 2 HD1400 Assembly INSTRUCTIONS Sock et W rench (9/16”, 1/2”) 3/4" Open End W rench Standard Allen W rench set (5/64” thru 1/4”) Crescent W rench R ubber Mallet T ape Measure External snap ring pliers with a tip size between .035" ~ .043". TOOLS REQUIRED Before beginning assembly please tak e the time to read the instru[...]

  • Page 4

    Page - 3 HD1400 Assembly O WNERS MANUAL ***THIS P AGE WA S INTENTIONALL Y LEFT BLANK*** ***THIS P AGE WA S INTENTIONALL Y LEFT BLANK***[...]

  • Page 5

    FRAME ASSEMBL Y Step 2 Page - 4 HD1400 Assembly O WNERS MANUAL[...]

  • Page 6

    FRAME ASSEMBL Y Step 2a 1 - W eight F rame Upright 2 - W eight Cage T op Mount 3 - W eight Stack Mount 4 - Main Support F rame 5 - R ear Upright 6 - Main F rame Support 7 - Right Side Handle 8 - Left Side Handle P art Descriptions A - 1/2”-13UN C x 4 3/4” He x Bolt B - 1/2”-13UNC x 3” He x Bolt E - 1/2”-13UN C x 3 1/4” He x Bolt A A - 1[...]

  • Page 7

    Page - 6 HD1400 Assembly O WNERS MANUAL CA CA 6 B B 7 AA ? ? ? ? ? B ? AA AA 1 AA 2 1 CA AA CA BA B AA AA AA BA A AA ? ? ? ? ? AA ? CA ? ? ? ? ? ? ? ? AA AA 4 BA AA AA B 5 3 E BA 8 AA BA BA AA AA[...]

  • Page 8

    FRAME ASSEMBL Y Step 2b 1 - W eight F rame Upright 2 - W eight Cage T op Mount 3 - W eight Stack Mount 9 - Guide R od 10 - 12 ½ LB Intermediate Plate 1 1-8¼L B Intermediate Plate 1 2-8¼L BT o p Plate P art Descriptions E - 1/2”-13UN C x 3 1/4” He x Bolt N - 5/16”-UNC x 5/16” Sock et Set Screw (WZ) A A - 1/2” Flat W asher BA - 1/2” Ny[...]

  • Page 9

    AA Page - 8 HD1400 Assembly BA N N AA CG E O WNERS MANUAL 3 1 2 12 10 11 9 9 CB AA 1[...]

  • Page 10

    FRAME ASSEMBL Y Step 2c 1 - W eight F rame Upright 4 - Main F rame 13 - Left Side Support Mount 14 - Right Side Support Mount 15 - Left Side Elbow P ad Mount 16 - Right Side Elbow P ad Mount 17 - Leg Extension Mount P art Descriptions A - 1/2”-13UN C x 4 3/4” He x Bolt B - 1/2”-13UNC x 3” He x Bolt D - 1/2”-13UN C x 2 3/4” He x Bolt A A[...]

  • Page 11

    Page - 10 HD1400 Assembly O WNERS MANUAL ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? AA AA ? ? D AA D AA D 13 B D AA A ? ? ? ? BA 16 AA AA ? ? ? ? 17 BA BA AA ? ? A 14 AA BA AA BA AA AA BA BA BA AA AA BA BA AA AA D AA AA Hand tighten this bolt, they will be tightened in a later step. Hand tighten this bolt, they will be tightened in a later step. Hand tigh[...]

  • Page 12

    FRAME ASSEMBL Y Step 2d 17 - Leg Extension Mount 18 - Leg Extension 19 - Lower Swivel Brack et 20 - Dia. .75 x 2.25 LG CRS P art Descriptions E - 1/2”-13UN C x 3 1/4” He x Bolt A A - 1/2” Flat W asher BA - 1/2” Nylok Nut Hardware Descriptions Page - 1 1 HD1400 Assembly O WNERS MANUAL Start assembly by sliding (20) into the top of (18) and a[...]

  • Page 13

    Page - 12 HD1400 Assembly O WNERS MANUAL ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? BA AA ? ? 20 BA ? ? ? ? ? ? ? ? ? ? AA 19 AA AA 18 ? ? ? ? ? ? E E 20 17 ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ?[...]

  • Page 14

    Page - 13 HD1400 Assembly O WNERS MANUAL FRAME ASSEMBL Y Step 2e 4 - Main F rame 15 - Left Side Elbow P ad Mount 16 - Right Side Elbow P ad Mount 17 - Leg Extension Mount 18 - Leg Extension 19 - Lower Swivel Brack et 21 - R oller P ad Bar P art Descriptions F - 3/8”-16UNC x 1” Flat Head Screw G - 5/16”-18UNC x 4” He x Bolt H - 5/16”-18UN [...]

  • Page 15

    H AC AC AE 21 CH ? ? ? ? ? ? Repeat assembly for (CP). (Shown assembled or clarity .) Repeat assembly for (CP). (Shown assembled or clarity .) Page - 14 HD1400 Assembly O WNERS MANUAL ?? ? ? ?? ? ? ? G AE ? ? AE ? ? ? ? ? ? ? ? ? AC AC F F AE CQ DC AC F CH G DC DC 21 CH F CP CN AE G DC CH H 15 4 18 17 19 DE DE DE DE DE DE DE DE[...]

  • Page 16

    CABLE ASSEMBL Y Step 3 J - 3/8”-16 UNC x 3” He x Bolt AB - 3/8” Flat W asher BB - 3/8” Nylok Nut CK - 1/2” Flanged Spacer CL - 4 1/2” Pulley CM - 11/16” Flanged Spacer CR - Leg Extension/Curl Cable DD - Quick R elease Cable Lock DF - 7/16” External R etaining Ring K - 3/8”-16 UN C x 2 1/2” He x Bolt Hardware Descriptions Page - [...]

  • Page 17

    Page - 16 HD1400 Assembly O WNERS MANUAL See Quick Release Cable Anchor Detail F or Assembly . AB BB CK CK AB CK K K CK CL CM CM J BB BB K CL CL CR W arning - Cable Bolt must be threaded a minimum of 1/2” into the W eight Plate Stem with Jam Nut tightened securely to ensure proper connection. DF CR DD K K Quick Release Cable Anchor Detail W ith R[...]

  • Page 18

    SHIELD ASSEMBL Y Step 4 22 - F rame Shield P art Descriptions L - 1/2”-13 UN C x 4 1/2” He x Bolt M - 1/4”-24 UNF x 5” Button Head Bolt A A - 1/2” Flat W asher AD - 1/4” Flat W asher BA - 1/2” Nylok Nut BC - 1/4” Nylok Nut CS - Placard (Right) CT - Placard (Left) DB - Spacer Hardware Descriptions Page - 17 HD1400 Assembly O WNERS MA[...]

  • Page 19

    Page - 18 HD1400 Assembly O WNERS MANUAL 22 AA BA AA BA L AA L AA Use e xisting hardware (Both sides) Use e xisting hardware (Both sides) Use e xisting hardware Use e xisting hardware Detail A Rotated for clarity Detail A Rotated for clarity See Detail A See Detail A AD BC AD BC DB DB M M CT CS Repeat process for (CS) Repeat process for (CS)[...]

  • Page 20

    PRE-ASSEMBL Y Step 5 4 - Main F rame 7 - Right Side Handle 8 - Left Side Handle 1 2-8¼l bT o p Plate 17 - Leg Extension Mount 18 - Leg Extension 23 - 16 Plate Selector Stem P art Descriptions CC - Landyard/Selector Pin Stand Off CJ - Guide R od Bushing CV - 7/16” R oll Pi n x 2 3/4” LG CW - 3/4” Flanged Ball Bearing CX - End Cap 50mm x 75mm [...]

  • Page 21

    Page - 20 HD1400 Assembly O WNERS MANUAL 12 23 CJ CV CC CV CD CE CX 17 CX 18 CW CW CY 8 7 CZ CZ CW CY 4 DA CY Shown assembled for clarity . Shown assembled for clarity . DA Repeat assembly for other handle. Repeat assembly for other handle.[...]

  • Page 22

    Page - 21 HD1400 Assembly O WNERS MANUAL P AR TS LISTING Ke y # Qty. Part N um b er De sc ri pti o n 1 2 026- 01X 2109 W ei g ht F r am e U p r i g ht 2 1 26- S T D - 04- 1227 W e i g ht Cag e Top M ount 3 1 26- S T D - 01- 1807 W e i g ht St ack M ount 4 1 26- S T D - 04- 1243 M ai n Fr am e 5 1 26- S T D - 04- 1226 Rear U p r i g ht 6 1 26- S T D[...]

  • Page 23

    Page - 22 O WNERS MANUAL HARD W ARE LISTING HD1400 Assembly[...]

  • Page 24

    HD1400 Assembly Page - 23 BOL T SIZING CHAR T O WNERS MANUAL[...]

  • Page 25

    HD1400 Assembly Page - 24 O WNERS MANUAL ***THIS P AGE WA S INTENTIONALL Y LEFT BLANK***[...]

  • Page 26

    HD1400 Assembly Page - 25 W ASHER SIZING CHAR T O WNERS MANUAL 1” L ONG HEA VY FLANGED SP ACER 11/16” L ONG HEA VY FLANGED SP ACER[...]

  • Page 27

    HD1400 Assembly Page - 26 W ASHER SIZING CHAR T SMALL , SAE, 26mm LARGE, USS , 34mm LARGE, USS , 25mm O WNERS MANUAL[...]

  • Page 28

    HD1400 Assembly Page - 27 WEIGHT RA TIOS 80% Extension 80% Curl O WNERS MANUAL The c har t abo ve shows the standard weight stac k for this unit. The w eights listed are a ppro ximate and ha ve been r ounded of f to the nearest pound. Hoist reser ves the right to modify the weight stac k from the one shown without prior notice . To find the actual [...]

  • Page 29

    HD1400 Assembly Page - 28 O WNERS MANUAL ***THIS P AGE WA S INTENTIONALL Y LEFT BLANK***[...]

  • Page 30

    Hoist equipment is designed to maximize your time spent working out. Having an exercise routine planned out in advance will allow you to get the most benefit out of the time spent exercising, and will also enable you to work all the major muscle groups. W arm up properly before engaging in weight resistance training. Stretching, yoga, jogging, cali[...]

  • Page 31

    HD1400 Assembly Page - 30 O WNERS MANUAL ***THIS P AGE WA S INTENTIONALL Y LEFT BLANK***[...]

  • Page 32

    HD1400 Assembly Page - 31 W eight Training Exer cise Log SR W =Sets =Repetition per set =W eight used S S Exercise T otals S S S S S S S S S S R R R R R R R R R R R R W W W W W W W W W W W W Date O WNERS MANUAL[...]

  • Page 33

    HD1400 Assembly Page - 32 O WNERS MANUAL ***THIS P AGE WA S INTENTIONALL Y LEFT BLANK***[...]

  • Page 34

    [...]

  • Page 35

    Page - 34 HD1400 Assembly DECAL PLA CEMENT O WNERS MANUAL PINCH POINTS WARNING 021-0003138 021-0003221 021-0003254 SERIAL # DECAL[...]

  • Page 36

    Page - 35 HD1400 Assembly This decal has been attached to this piece of equipment to provide information r egarding operation, safety and maintenance. Before use, take the time to r ead these decals. 021-0003131 DECAL PLA CEMENT 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 021-0003011 O WNERS MANUAL MAINTENANCE COMMERCIAL Daily W eekly Y early Monthly In[...]

  • Page 37

    Page - 36 HD1400 Assembly O WNERS MANUAL DECAL PLA CEMENT 021-0003334 021-0003130 WARNING 1. READ & UNDERSTAND ALL ENCLOSED INSTRUCTIONS before using this equipment. 2. INSPECT EQUIPMENT BEFORE EACH USE. Replace all parts at the first signs of wear or damage. If in doubt about a certain part, DO NOT use the equipment until the part is replaced.[...]

  • Page 38

    Page - 37 HD1400 Assembly HOIST FITNESS SYSTEMS GENERAL MAINTENANCE INFORMA TION Links, Pull-Pins, Snap Locks, Swivels, Weight Stack Pins: Upholstery: Guide Rods: Decals: Nuts and Bolts: Anti-Skid Surfaces: Cables: F F F F F F F F F F F F F F Check all pieces for signs of visible wear or damage. Check springs in snap hooks and pull-pins for proper [...]

  • Page 39

    Page - 38 HD1400 Assembly O WNERS MANUAL Continued: GENERAL MAINTENANCE INFORMA TION Cable T ension: Seat Sleeves, T urcite Bushings: Linear Bearings: F Referring to the Assembly/Owners Manual, check all cable bolts and attachments to be sure they are properly attached. Check slack in cables and readjust cable tension if needed. W ipe down adjustin[...]

  • Page 40

    HD1400 Assembly Page - 39 O WNERS MANUAL Inspect; Links, Pull Pins, Snap Locks, Swivels, W eight Stack Pins Inspect; Cables or Belts and their tension Inspect; Accessor y Bars and Handles Inspect; All Decals Inspect; All Nuts and Bolts, T ighten if Needed Inspect; Anti-Skid Sur faces Clean & Lubricate; Guide Rods with a Teflon (PTFE) based lubr[...]

  • Page 41

    HD1400 Assembly Page - 40 O WNERS MANUAL LIMITED LIFETIME W ARRANTY LIMITED LIFETIME W ARRANTY HOIST FITNESS SYSTEMS HOIST FITNESS SYSTEMS Hoist Fitness Systems warrants this product to the Hoist Fitness Systems warrants this product to the original purchaser original purchaser to be free from defects in workmanship and/or materials to be free from[...]