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Keating Of Chicago 240V manual

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Table of contents for the manual

  • Page 1

    KEEP THIS MANU AL FOR TRAINING NEW PERSONNEL 1-800-KEA TING www .keatingofchicago.com Part # 000000 Electric Pasta 0107 09/07 CUST OM P AST A ™ SYSTEM ELECTRIC SER VICE MANU AL[...]

  • Page 2

    i This operating, installation, and service manual should be given to the user . T he operator of the Custom Past a ™ System should be familiar with the functions and operation of the cooker . T his manual must be kept in a prominent, easily reachable location near the Pasta System. P OST T H I S L AB E L I N A P R O M I N E NT LO CA T I O N O N [...]

  • Page 3

    SECTION I SPECIFICA TIONS . . . . . . . . . . . . . . 1 SECTION II INST ALLA TION Shipment and T ransit . . . . . . . . . . . . . . . . . . . . . . . .1 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 A. Placement . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 B. Electrical Connection . . . . . . . . . . . [...]

  • Page 4

    2 I INTRODUCTION GENERAL Keating Electric Custom Pasta ™ Systems are designed to give maximum production efficiency , delivering high quality food products. The following design features are incorporated in Keating Pasta Electric Systems. ST ANDARD FEA TURES • Highly polished stainless steel vessel • Highly polished stainless steel front • [...]

  • Page 5

    • Keating Custom Pasta ™ Systems are intended for other than household use. • AL WA YS instruct new employees on proper pasta system operation. • A Custom Pasta System ™ should be operated ONL Y by properly trained personnel. • AL WA YS turn pasta system off each night. • AL WA YS turn pasta system off at customer power panel before s[...]

  • Page 6

    4 POSITIONING The past a cooker must be no closer than 6" from any combustible material. When placed under an exhaust hood with a fire retardant system it must comply with ANSI/UL 507-(Latest Edition) and ANSI/NFP A 96- (Latest Edition). No frame or restriction can be constructed around the lower part of the p asta cooker that would restrict v[...]

  • Page 7

    5 In most cases the health department will not allow a direct connection between the cooker drain and the floor receptical. Contact your local health dep artment for specific information in your area. III OPERA TION FILLING   NOTE: Before filling the Past a System make certain the vessel is sanitized, dry and the drain valve is completely clo[...]

  • Page 8

    6 procedures below for your model.   NOTE : Use of sodium chloride during the cooking process will have a detrimental ef fect on the cooker tank and will void the warranty .   OPERA TION OF THIS P AST A SYSTEM SHOULD BE LIMITED TO PERSONNEL WHO HA VE BEEN THOROUGHL Y TRAINED IN OPERA TING PROCEDURES.   USE ONL Y KEA TING APPROVED [...]

  • Page 9

    7 3. Drain water from Pasta System. 4. Fill Pasta System vessel with water . See page 7 – Filling. UNDER NO CIRCUMST ANCES SHOULD THE P AST A SYSTEM BE LEFT UNA TTENDED DURING BOIL-OUT . TRAINED PERSONNEL MUST BE PRESENT DURING THE PROCEDURE TO PREVENT BOIL OVER OR T O TURN OFF THE POWER IF W A TER DROPS BELOW HEA T TRANSFER TUBES. 5. T urn Pasta[...]

  • Page 10

    8 contact s will open, the display will flash, and the audible alarm will sound. T o cancel the audible alarm, press any button. C. P AUSE FEA TURE T o pause a cycle in progress, press any button. The relay output contact s will open, the display will flash, and the countdown will p ause. T o resume the countdown, press any button. The display will[...]

  • Page 11

    9 B. The W ater Auto-Fill and Low Water Safety Shut- Off Systems The water supply connection, located at the bottom rear of the Pasta System and marked water , is a standard 3 / 8 ” female pipe connection. The water pressure should be between 20-60 psi. If the pressure exceeds 60 p si, a pressure regulator must be used. The water temperature must[...]

  • Page 12

    10 V SER VICE AND P ARTS INFORMA TION THE COOKER MUST BE DISCONNECTED FROM ITS POWER SOURCE OR SHUT DOWN A T THE BREAKER PRIOR TO SER VICE. AUTO-FILL SYSTEM The auto-fill system allows the automatic addition of water to the past a cooker during cooking or idle function. The system is controlled by the on/of f switch explained in CLEANING . If the s[...]

  • Page 13

    11 COMMON PROBLEMS SOLUTIONS (FOLLOW IN SEQUENCE) W ater always filling 1. Clean sensors thoroughly with brush and vinegar . 2. Adjust the sensitivity of the B Board (for the top sensor) fully clockwise. 3. If filling persists, ground out the top sensor (if filling stops, replace sensor – Part #010212). 4. If filling persists after grounding the [...]

  • Page 14

    PROBLEM PROBABLE CAUSE SOLUTION Pasta Cooker has poor recovery or runs cold. a. Over-filling basket s. b.Thermostat out of calibration. c. Element is faulty . d. Thermost at is faulty . e. Cont actor is faulty . a. Don’t overfill basket s. b. Calibrate thermost at. See page 4 - Calibration. c. Replace element. d. Replace thermost at. e. Replace c[...]

  • Page 15

    VII P ARTS LIST CUSTOM P AST A SYSTEM ELECTRIC CONTROL P ANEL ASSEMBL Y 13 ITEM # DESCRIPTION QTY P ART # 1 INDICA TING LIGHT , AMBER, POWER ON 1 031624 2 TOGGLE SWITCH– MAIN ON-OFF 2 004499 3 INDICA TING LIGHT , GREEN, THERMOST A T HEA TING 2 010682 4 INDICA TING LIGHT , WA TER FILLING 1 009256 5 MANUAL W A TER FILL BUTT ON 1 004304 NUT WITH BOO[...]

  • Page 16

    14 P ARTS LIST FOR CUSTOM P AST A SYSTEM ™ ITEM DESCRIPTION MODELS P ART # 14 18 20 24 1 HEA TING ELEMENT 220V 6500W 14" ONL Y 018668 3 1 HEA TING ELEMENT 18" & 20" ONL Y 004353 2 2 2 DRAIN V AL VE – 1" FRONT 14" ONL Y 026813 1 2 DRAIN V AL VE HANDLE – 1" FRONT 14" ONL Y 016387 1 2 DRAIN V AL VE – 1 1 [...]

  • Page 17

    15 P ARTS LIST FOR 14" DROP-IN CUSTOM P AST A SYSTEM DESCRIPTION QTY P ART# THERMOST A T DIAL PLA TE 2 034975 AMBER INDICA TING LIGHT 1 031624 GREEN INDICA TING LIGHT 2 010682 BLUE INDICA TING LIGHT 1 009256 PUSH BUTTON MOMENT ARY SWITCH 1 004304 TOGGLE SWITCH – ON-OFF 2 004499 THERMOST A T KNOB 2 004163 THERMOST A T 2 031466 HEA TING ELEMEN[...]

  • Page 18

    16 VIII WIRING DIAGRAMS 14" ELECTRIC P AST A 2-THERMOST A T WIRING DIAGRAM (WITHOUT TIMERS)[...]

  • Page 19

    17 14" ELECTRIC P AST A WITH 138 TIMERS WIRING DIAGRAM[...]

  • Page 20

    18 18" & 20" ELECTRIC P AST A WITH 138 TIMERS WIRING DIAGRAM[...]

  • Page 21

    19 18" ELECTRIC P AST A 2-THERMOST A T WIRING DIAGRAM (WITHOUT TIMERS)[...]

  • Page 22

    L IMITED W ARRANTY Keating Of Chicago, Inc. ("Keating”) warrants to the original purchaser . ("Customer"), all new Keating Fryers, Filter Systems, Griddles, Keep Krisp ® , Custom Pasta Systems, T op-Side™ Cookers, Computer T imers, Fryer & Pasta V essels, and Keating replacement parts ("products") installed after J[...]

  • Page 23

    KEA TI NG LI M ITE D W AR RANTY C AR D PLEASE C OM P LETE AN D MAI L A T O NC E–W AR RANTY IS N O T I N E F FE CT UNTI L CAR D IS R ETU R N E D W AR RANTY R EG I STRA TIO N IS ALSO AV AI LAB LE ON LI N E FO R Y OU R C ONVE N I E N CE CO M P ANY: ______________________________________________________________________________________________________[...]