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Keating Of Chicago Gas Custom Pasta System manual

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Table of contents for the manual

  • Page 1

    CUST OM P AST A ™ SYSTEM GAS SER VICE MANU AL KEEP THIS MANU AL FOR TRAINING NEW PERSONNEL 1-800-KEA TING www .keatingofchicago.com Gas Pasta 0107 9/07[...]

  • Page 2

    i This operating, installation, and service manual should be given to the user . The operator of the Pasta System should be familiar with the functions and operation of the cooker . This manual must be kept in a prominent, easily reachable location near the Pasta System. P OST T H I S L A B E L I N A P R O M I N E NT LO CA T I O N O N Y O UR UNI T [...]

  • Page 3

    T ABLE OF CONTENTS SECTION I INTRODUCTION General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 S tandard Features . . . . . . . . . . . . . . . . . . . . . . . . . .1 Model V ariations . . . . . . . . . . . . . . . . . . . . . . . . . . .1 Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . .1-3 SECTION II INST [...]

  • Page 4

    I INTRODUCTION GENERAL Keating Pasta Gas Systems are designed to give maximum production efficiency , delivering high quality food products. The following design features are incorporated in Keating Pasta Gas Systems. ST ANDARD FEA TURES  Highly polished stainless steel vessel  Highly polished stainless steel front  Highly polished stainle[...]

  • Page 5

     Y ou must maintain this appliance free and clear from combustibles.  Y ou must maintain the following minimum clearances from combustible and noncombustible construction:  Adequate clearance for servicing and proper operation must be maintained. Y our Pasta System is designed to be serviced from the front.  Keating commercial Pasta Sys[...]

  • Page 6

    IF NOT INST ALLED, OPERA TED AND MAINT AINED IN ACCORDANCE WITH THE MANUF ACTURER’S INSTRUCTIONS, THIS PRODUCT COULD EXPOSE YOU TO SUBST ANCES IN FUEL OR IN FUEL COMBUSTION WHICH CAN CAUSE DEA TH OR SERIOUS ILLNESS AND WHICH ARE KNOWN T O THE ST A TE OF CALIFORNIA T O CAUSE CANCER, BIRTH DEFECTS OR OTHER REPRODUCTIVE HARM. II INST ALLA TION This [...]

  • Page 7

    4 Figure 2-1 RESTRAINING DEVICES On Pasta System inst allations with casters, casters and jam nuts must be completely tightened. Adequate means must also be provided to limit the movement of the appliance without depending on the connector , the quick-disconnect device or its associated piping to limit the appliance movement. Connectors must comply[...]

  • Page 8

    5 A 3 / 4 " IPS manual gas valve is shipped with each single Pasta System for field inst allation. Batteries have a factory installed manual gas valve for each Past a System. The required gas pressure for proper operation of each Pasta System is 4" water column (WC) for natural gas and 10” water column (WC) for Propane gas at the burner[...]

  • Page 9

    6 Constructional changes to the area where the Pasta System is installed shall not af fect the air supply to the Pasta System. The installation, st art-up and changes required when changing from one gas type to another can be performed only by a certified professional. The Pasta System is intended only for commercial use and is to be operated only [...]

  • Page 10

    2. Turn “On” main power On/Of f switch (located between the amber and green indicating lights). 3. Light the const ant pilot (located next to left burner as you face it). If your Pasta System has an optional spark ignitor , omit this step. 4. Activate pilot light moment ary switch (let top corner) and hold about 30 seconds, releasing it after p[...]

  • Page 11

    1. T urn off Pasta System and open the door . Figure 3-3 Drain, drain valve and overflow tubing 2. Slowly turn handle. The drain valve will be completely open after 1 / 4 turn. CLEANING When cleaning and boiling out your Pasta System, use white vinegar and Keating Klenzer to keep your Pasta System in top condition. Once your Pasta System vessel is [...]

  • Page 12

    B. How to program the “Keating” Electronic Timer  The Keating Electronic T imer is programmable to four different timer ranges with two dif ferent alarm modes for each time range.  The timers are shipped from the factory preset to program 5: Minutes : seconds (00:01 to 59:59) with continuous alarm  T o program another time range or ala[...]

  • Page 13

    10 (at 1-800-KEA TING) before calling a local service company PREVENTIVE MAINTENANCE Preventive maintenance should be done in daily , weekly , monthly and yearly intervals as necessary . Following preventive maintenance procedures will help keep your Pasta System working ef ficiently . Proper care and servicing will lead to years of quality perform[...]

  • Page 14

    auto-fill system. The water level is controlled by two circuit boards and two sensors. The sensors are located in the tube on the right side of the overflow deck. The upper sensor controls the water level and the lower sensor controls the low water safety shut-off system. Once the water On/Off switch is turned on, the blue light will come on and st[...]

  • Page 15

    12 PROBLEM PROBABLE CAUSE SOLUTION Constant pilot won’t light. a. Gas isn't turned on. b. Clogged constant pilot tubing. c. Constant pilot valve isn't turned on. a. T urn manual gas valve on. If using flexible connector with quick disconnect, make sure quick disconnect is completely engaged. b. T urn Custom Pasta System and manual gas v[...]

  • Page 16

    13 PROBLEM PROBABLE CAUSE SOLUTION Flames come out front. a. Burners misaligned. b. Exhaust problems. c. Radiants have slipped forward. d. Flue blockage. a. Adjust position of burners. b. Install deflector to block down draft. Install or adjust flue restrictors. If problem persists, cont act your HV AC representative. c. Reposition radiants. d. T u[...]

  • Page 17

    14 PROBLEM SOLUTIONS (Follow Sequentially) W ater always filling. a. Clean sensors thoroughly with brush and vinegar . b. Adjust the sensitivity of the B Board (for the top sensor) fully clockwise. c. If filling persists, ground out the top sensor (if filling stops, replace sensor – Part #010212). d. If filling persists after grounding out the se[...]

  • Page 18

    15 REPLACEMENT OF A AND B BOARDS 1. Locate the wiring diagram. it will help later with connecting wires to the board. 2. Disconnect wires from the board. 3. Unscrew mounting screws. There are three of them per board. 4. Replace the board. 5. Reconnect the wires. 6. Adjust sensitivity . 7. Close the box. 8. Seal the box using silicone and filling al[...]

  • Page 19

    16 CUSTOM P AST A ™ SYSTEM CONTROL P ANEL WITH DIGIT AL TIMERS V SER VICE DIAGNOSIS  The burners when on will produce clear blue flames directed at the inside walls of the heat transfer tubes. The radiant’s fins, located towards the rear of each transfer tube, will glow bright red, helping to ensure optimum heat distribution into the Pasta S[...]

  • Page 20

    17 ITEM DESCRIPTION QUANTITY P ART NUMBER 1 TOGGLE SWITCH - PILOT ON 1 004507 2 INDICA TING LIGHT , AMBER - PILOT ON 1 031624 3 TOGGLE SWITCH – MAIN ON-OFF 1 004501 4 INDICA TING LIGHT , GREEN - SECONDARY BURNER ON 1 009375 5 UNUSED 3 ------ 6 DIGIT AL TIMER(S) 2 056921 7 THERMOST A T 2 031466 8 DIAL PLA TE 2 034975 9 THERMOST A T KNOB 2 004163 1[...]

  • Page 21

    18 GAS P AST A SYSTEM ASSEMBL Y I ITEM DESCRIPTION MODELS P ART# 14 18 20 24 1 GAS V AL VE, 120V ALL NA TURAL GAS 004269 1 1 1 1 LP 008123 1 1 1 1 2 RUNNER PILOT TUBE SEE BELOW 1 1 1 1 3 CONST ANT PILOT ASSEMBL Y ALL (1.8"X28") 004259 1 1 1 1 4 CONST ANT PILOT V AL VE ALL 004266 1 1 1 1 5 RUNNER PILOT GAS COCK STRAIGHT (W/005743) ALL 0154[...]

  • Page 22

    19 ITEM DESCRIPTION MODELS P ART# 14 18 20 24 22 RADIANT , 2 - FINS ALL 000041 3 4 4 5 23 BURNER 008264 2 2 2 3 BURNER CM 004088 2 24 SECONDAR Y BURNER ALL 004088 1 2 2 2 25 SECONDAR Y GAS SOLENOID ALL 037033 1 2 2 2 26 P AST A VESSEL CALL 1-800-KEA TING 1 1 1 1 27 W A TER LEVEL SENSORS ALL 010212 2 2 2 2 28 DRAIN V AL VE, FRONT , 1" 016345 1 [...]

  • Page 23

    20 P AST A SYSTEM WIRING DIAGRAM[...]

  • Page 24

    21 GAS P AST A SYSTEM WITH BASKET -LIFT WIRING DIAGRAM[...]

  • Page 25

    L IMITED W ARRANTY Keating Of Chicago, Inc. ("Keating”) warrants to the original purchaser . ("Customer"), all new Keating Fryers, Filter Systems, Griddles, Keep Krisp ® , Custom Pasta Systems, T op-Side™ Cookers, Computer T imers, Fryer & Pasta V essels, and Keating replacement parts ("products") installed after J[...]

  • Page 26

    KEA TI N G LI M ITE D W AR RANTY C AR D PLEASE COMPLETE AND MAIL A T ONCE–WARRANTY IS NOT IN EFFECT UNTIL CARD IS RETURNED COMP ANY : ____________________________________________________________________________________________________ ADDRESS: ____________________________________________________________________________________________________ CIT[...]