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Keating Of Chicago 24763 manual

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Table of contents for the manual

  • Page 1

    KEEP THIS MANU AL FOR TRAINING NEW PERSONNEL 1-800-KEA TING www .keatingofchicago.com Part # 024763 Electric Pasta 0709 7/09 CUST OM P AST A ™ SYSTEM ELECTRIC SER VICE MANU AL[...]

  • Page 2

    i T his operating, inst allation, and service manual should be given to the user . T he operator of the Custom Past a ™ System should be familiar with the functions and operation of the cooker . T his manual must be kept in a prominent, easily reac hable location near the Past a System. P OST T H I S L AB E L I N A P R O M I N E NT LO C A T I O N[...]

  • Page 3

    T ABLE OF CONTENTS 1 SECTION I SPECIFICA TIONS . . . . . . . . . . . . . . 2 SECTION II INST ALLA TION Shipment and T ransit . . . . . . . . . . . . . . . . . . . . . . . .4 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 A. Positioning, Leveling, & Restraining Devices . .5 B. Electrical Connection . . . . . . . . [...]

  • Page 4

    2 I INTRODUCTION Instructions in this manual should be read thoroughly before attempting to operate this Keating Electric Pasta Cooker . All installation and service on Keating Equipment must be performed by qualified, certified, licensed and/or authorized installation or service personnel. Operating information for Keating equipment has been prepa[...]

  • Page 5

    SAFETY PRECAUTIONS THIS SYMBOL W ARNS YOU THA T SERIOUS BURNS OR OTHER INJURIES MA Y RESUL T IF SAFETY INSTRUCTIONS ARE NOT FOLLOWED. • This service manual should be retained in a safe place for future reference. The inst allation of your new Pasta System must conform to local codes and with the current National Electrical Codes and regulations a[...]

  • Page 6

    4 II INST ALLA TION This Custom Pasta ™ System MUST be installed, inspected, calibrated and serviced by qualified and/or certified and/or licensed service personnel – you may void your Keating warranty if installation is not completed per current local, national and Keating specifications. Contact your dealer for assistance. DAMAGE DURING SHIPM[...]

  • Page 7

    5 Push the fryer forward as far as it will go holding the fryer on approximately a 15° angle, and then drop the rear of the past a cooker into its proper position lowering it down gently so you do not deform the table or equipment stand. POSITIONING The past a cooker must be no closer than 6" from any combustible material. When placed under a[...]

  • Page 8

    6 In most cases the health department will not allow a direct connection between the cooker drain and the floor receptical. Contact your local health dep artment for specific information in your area. III OPERA TION FILLING   NOTE: Before filling the Past a System make certain the vessel is sanitized, dry and the drain valve is completely clo[...]

  • Page 9

    7 thermostat calls for additional heat at st art up or occasionally when water is added. Follow cooking procedures below for your model.   NOTE : Use of sodium chloride during the cooking process will have a detrimental ef fect on the cooker tank and will void the warranty .   OPERA TION OF THIS P AST A SYSTEM SHOULD BE LIMITED TO PERSO[...]

  • Page 10

    8 4. Fill Past a System vessel with water . See page 6 – Filling. UNDER NO CIRCUMST ANCES SHOULD THE P AST A SYSTEM BE LEFT UNA TTENDED DURING BOIL-OUT . TRAINED PERSONNEL MUST BE PRESENT DURING THE PROCEDURE TO PREVENT BOIL OVER OR T O TURN OFF THE POWER IF W A TER DROPS BELOW HEA T TRANSFER TUBES. 5. T urn Pasta System on and bring water to a g[...]

  • Page 11

    9 When the countdown has reached "00:00" the relay output contact s will open, the display will flash, and the audible alarm will sound. T o cancel the audible alarm, press any button. C. P AUSE FEA TURE T o pause a cycle in progress, press any button. The relay output contact s will open, the display will flash, and the countdown will p [...]

  • Page 12

    10 every calibration. Position near primary thermostat (center) bulb is recommended. 4. Pre-2000 model: If calibration of thermost at is found to be less than 15°F(9.44°C) off, simply loosen three dial plate retaining screws, rot ate dial plate to match thermometer reading and tighten screws. 2000-model: If calibration is found to be less than 15[...]

  • Page 13

    V SER VICE DIAGNOSIS THE COOKER MUST BE DISCONNECTED FROM ITS POWER SOURCE OR SHUT DOWN A T THE BREAKER PRIOR TO SER VICE. AUTO-FILL SYSTEM The auto-fill system allows the automatic addition of water to the past a cooker during cooking or idle function. The system is controlled by the on/of f switch explained in CLEANING . If the system should fail[...]

  • Page 14

    12 COMMON PROBLEMS SOLUTIONS (FOLLOW IN SEQUENCE) W ater always filling 1. Clean sensors thoroughly with brush and vinegar . 2. Adjust the sensitivity of the B Board (for the top sensor) fully clockwise. 3. If filling persists, ground out the top sensor (if filling stops, replace sensor – Part #010212). 4. If filling persists after grounding the [...]

  • Page 15

    PROBLEM PROBABLE CAUSE SOLUTION Pasta Cooker has poor recovery or runs cold. a. Over-filling baskets. b.Thermostat out of calibration. c. Element is faulty . d. Thermostat is faulty . e. Contactor is faulty . a. Don’t overfill baskets. b. Calibrate thermostat. See pages 9-10 - Calibration. c. Replace element. d. Replace thermostat. e. Replace con[...]

  • Page 16

    VI P ARTS LIST 14 ITEM # DESCRIPTION QTY P ART # 1 INDICA TING LIGHT , AMBER, POWER ON 1 031624 2 TOGGLE SWITCH– MAIN ON-OFF 2 004499 3 INDICA TING LIGHT , GREEN, THERMOST A T HEA TING 2 010682 4 INDICA TING LIGHT , W A TER FILLING 1 009256 5 MANUAL W A TER FILL BUTT ON 1 004304 NUT WITH BOOT 1 009389 6 DIGIT AL TIMERS 2 056921 14" BASKET LI[...]

  • Page 17

    15 P ARTS LIST FOR CUSTOM P AST A SYSTEM ™ ITEM DESCRIPTION MODELS P ART # 14 18 20 24 1 HEA TING ELEMENT 220V 6500W 14" ONL Y 018668 2 1 HEA TING ELEMENT 220V 6000W 18" & 20" ONL Y 004353 3 3 1 HEA TING ELEMENT 220V 6000W 24” ONL Y 004355 4 (SEE DET AIL - QUANTITIES ARE PER ELEMENT ) B. W ASHER FLA T #10 059502 2222 C. W ASH[...]

  • Page 18

    16 VII WIRING DIAGRAMS 14" ELECTRIC P AST A 2-THERMOST A T WIRING DIAGRAM (WITHOUT TIMERS) (2)[...]

  • Page 19

    14" ELECTRIC P AST A WITH DIGIT AL TIMERS WIRING DIAGRAM 17[...]

  • Page 20

    18 14" ELECTRIC P AST A WITH 138 TIMERS WIRING DIAGRAM (PRE-2000 SERIES) BLACK DIAL TIMER (NOT DIGIT AL)[...]

  • Page 21

    19 14” ELECTRIC P AST A WITH BASKET -LIFT AND DIGIT AL TIMERS WIRING DIAGRAM[...]

  • Page 22

    20 18" & 20" ELECTRIC P AST A WITH 138 TIMERS WIRING DIAGRAM (PRE-2000 SERIES) BLACK DIAL TIMER (NOT DIGIT AL)[...]

  • Page 23

    21 18" ELECTRIC P AST A 2-THERMOST A T WIRING DIAGRAM (WITHOUT TIMERS)[...]

  • Page 24

    22 24” ELECTRIC P AST A WITH DIGIT AL TIMERS WIRING DIAGRAM[...]

  • Page 25

    L IMITED W ARRANTY Keating Of Chicago, Inc. ("Keating”) warrants to the original purchaser . ("Customer"), all new Keating Fryers, Filter Systems, Griddles, Keep Krisp®, Custom Pasta Systems, T op-Side™ Cookers, Computer T imers, Fryer & Pasta V essels, and Keating replacement parts ("products") installed after Jun[...]

  • Page 26

    K EA TI N G LI M ITE D W AR RANTY C AR D PLEASE C OM PLETE AN D MAI L A T O NC E–W AR RANTY IS NOT IN E F FE C T U NTI L C AR D I S RETU R N E D. W AR RANTY CARD I S AL S O A V AI LAB LE T O C OM P LETE ON LI N E A T Y OU R C ONVE NIENC E . CO M P ANY: _______________________________________________________________________________________________[...]