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KTM 660 manual

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Table of contents for the manual

  • Page 1

    MOTOR ERSA TZTEILKA T ALOG ENGINE SP ARE P AR TS MANUAL Art.Nr . 3.208.71 4/2002 2002 660 SUPERMOTO F ACTOR Y REPLICA[...]

  • Page 2

    INHAL TSVERZEICHNIS INDEX LOCTITE 243 LOCTITE 243 LOCTITE 243 L (0412 303914, 490.30.023.000, 585.33.025.000, 580.33.090.000;) # 5 7 7 9 bk 6 bl bl o bp bq bs bt ck cl co dk dl dn do ds ep er fk fl gm gn Three-Bond Dichtmasse Three-Bond Gasket 1 bl bo br bs bt dm dt el em fk fm fn dm 7 3 do dp gp gq bp 2 # # br bs bt # 2 fn 1 2 2 2 2 3 4 5 bk bl bm[...]

  • Page 3

    INHAL TSVERZEICHNIS INDEX 1 2 3 4 5 7 8 9 bk 6 bl bm bn bo bp bq br ck cl cm cn 4 4 5 7 8 9 bk 6 bl bm bn bo bp bq br ck cl dk dl dl dm dn dp dq 220 mm 250 mm 1 3 5 7 9 bk 6 bl bm bm bm bm bn bn bo bo bq br ck cl cn bm bs bs HOLZKLOTZ - SELBSTGEFERTIGT WOODEN BLOCK - HOME MADE 6 4 8 1 2 3 4 5 7 6 bm bq br bt cm cq 1 2 3 4 5 7 8 9 bk 6 bl 7 8 6 LOCT[...]

  • Page 4

    MOTORGEHÄUSE ENGINE CASE 660 LOCTITE 243 LOCTITE 243 LOCTITE 243 L + LAGER AUSGLEICHSWELLE BEARING BALANCER SHAFT (0412 174012) + GETRIEBELAGER TRANSMISSION BEARINGS (0412 303914, 490.30.023.000, 585.33.025.000, 580.33.090.000;) # #, 1 5 7 9 bk 6 bp bq cl co er fk fl 5 7 7 9 bk 6 bl bl bo bp bq bs bt ck cl co cr cs dk dl dn do ds ek el eo ep eq er[...]

  • Page 5

    MOTORGEHÄUSE ENGINE CASE 660 LOCTITE 243 LOCTITE 243 LOCTITE 243 L + LAGER AUSGLEICHSWELLE BEARING BALANCER SHAFT (0412 174012) + GETRIEBELAGER TRANSMISSION BEARINGS (0412 303914, 490.30.023.000, 585.33.025.000, 580.33.090.000;) # #, 1 5 7 9 bk 6 bp bq cl co er fk fl 5 7 7 9 bk 6 bl bl bo bp bq bs bt ck cl co cr cs dk dl dn do ds ek el eo ep eq er[...]

  • Page 6

    KURBEL WELLE, KOLBEN CRANKSHAFT , PISTON 660 KUPPLUNG CLUTCH 660 geschmiedet 660 forged D=102mm 1 4 5 9 bk 6 bp bq cl cm cn dk ek eo ep ep 6 4 9 2 ACHTUNG !!! EINBAU OHNE ANLAUFSCHEIBEN! CAUTION !!! WITHOUT STOP DISK FITTING! # # bl 02-573.30.3 5 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 1 573.30.018.000 KURBEL WELLE 80HUB KICKST AR T 02 CRANK[...]

  • Page 7

    AUSGLEICHSWELLE BALANCER SHAFT 660 1 4 5 02-573.30.7 6 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 1 573.30.057.044 AUSGLEICHSWELLE KPL. ST AHL BALANCER SHAFT CPL. STEEL 1 4 0625 160040 RILLENKUGELLAGER TM 16004 C3 GROOVED BALL BEAR. TM 16004 C3 1 5 0412 174012 ZYLINDERROL.NJ 203 ECP/C3 01 CYLIND.ROLL.NJ 203 ECP/C3 2001 1 * = NEUTEIL / NEW P ART[...]

  • Page 8

    ZYLINDER CYLINDER 660 1 2 3 4 5 7 6 6 02-585.30.4 7 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 1 585.30.005.200 ZYLINDER 102MM 660 RALL YE 2001 CYLINDER 102MM 660 RALL YE 2001 1 2 585.30.035.000 ZYLINDERFUSSDICHTUNG 0,33MM 01 CYL. BASE GASKET 0,33MM 2001 1 3 585.30.043.000 STEHBOLZEN M 10X75 STUD M10X75 4 4 0331 100003 BUNDMUTTER DIN6923-M10 SW[...]

  • Page 9

    ZYLINDERKOPF CYLINDER HEAD 660 Three-Bond Dichtmasse Three-Bond Gasket 1 3 4 5 8 6 bl bm bn bo br bs bt dm dt el em ep et fk fl fm fn fo fp fq gk gl dm fn 7 3 8 6 fl fr 3 Three-Bond Dichtmasse Three-Bond Gasket do dp gp gq bp 2 9 # # br bs bt # 2 fn bk bk 02-573.36.2 8 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 1 573.36.020.000 ZYLINDERKOPF KPL[...]

  • Page 10

    ZYLINDERKOPF CYLINDER HEAD 660 Three-Bond Dichtmasse Three-Bond Gasket 1 3 4 5 8 6 bl bm bn bo br bs bt dm dt el em ep et fk fl fm fn fo fp fq gk gl dm fn 7 3 8 6 fl fr 3 Three-Bond Dichtmasse Three-Bond Gasket do dp gp gq bp 2 9 # # br bs bt # 2 fn bk bk 02-573.36.2 9 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 65 0910 100003 VERSCHL.SCHR.DIN09[...]

  • Page 11

    VENTIL TRIEB VA L VE DRIVE 660 1 2 3 4 7 8 bk 6 bl bm bn bo bp ck cl cn co cp dk dl dm dn do dp dq dr ck cl cn cn 6 3 4 bn 8 7 cn bm cp LOCTITE 243 02-573.36.3 10 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 1 580.36.030.000 EINLASSVENTIL 36 MM INT AKE VAL VE 36 MM 2 2 585.36.031.000 AUSLASSVENTIL D=32 2001 EXHAUST V AL VE D=32 2001 2 3 573.36.03[...]

  • Page 12

    STEUER TRIEB TIMING V AL VE 660 LOCTITE 243 LOCTITE 243 LOCTITE 243 LOCTITE 243 LOCTITE 243 620/640/660 LC4-E 2 3 4 5 7 8 9 bk 6 bl bm bn bp ck cl cm cn co cp cq dk dl dm dn dp dq dr dt ek en eo ep fk bl bo 02-573.36.1 11 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 2 580.36.014.000 STEUERRITZEL 17-Z TIMING GEAR 17-T 1 3 583.36.011.001 NOCKENWELL[...]

  • Page 13

    SCHMIERSYSTEM LUBRICA TING SYSTEM 660 LOCTITE 243 LOCTITE 243 2 2 3 3 3 4 5 7 7 8 8 9 6 6 6 6 bn bp bq br bs bs bt ck cl cm cn dk dm ek ep eq fl fm fn fo fq ft gk gl gl gm gn en eq es gq gr ep er eq en eq #1 #1 eo eq er #2 #2 bk dl dn em et et en 02-573.38.0 12 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 2 0402 251980 NADELROL. DIN5402 NRA 2,5X1[...]

  • Page 14

    SCHMIERSYSTEM LUBRICA TING SYSTEM 660 LOCTITE 243 LOCTITE 243 2 2 3 3 3 4 5 7 7 8 8 9 6 6 6 6 bn bp bq br bs bs bt ck cl cm cn dk dm ek ep eq fl fm fn fo fq ft gk gl gl gm gn en eq es gq gr ep er eq en eq #1 #1 eo eq er #2 #2 bk dl dn em et et en 02-573.38.0 13 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 51 0770 400025 O-RING 40,00X2,50 NBR 70 O[...]

  • Page 15

    MOTORENTLÜFTUNG BREA THER SYSTEM 660 1 2 2 2 2 3 4 02-583.38.8 14 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 1 584.30.087.000 MOTORENTLÜFTUNGSSCHLAUCH OBEN ENGINE BREA THER TUBE TOP 1 2 420.13.037.200 SCHLAUCHBINDER GEMI 12/22 HOSE CLAMP GEMI 12/22 4 3 575.30.090.000 ENTLÜFTUNGSSCHLAUCH ‘93 BREA THER TUBE ENGINE ‘93 1 4 584.30.089.000 FI[...]

  • Page 16

    VERGASER KEIHIN FCR 41 MX CARBURETOR KEIHIN FCR 41 MX 660 (#) jt ACHTUNG !!! V or dem Einbau des V ergasers, Bedüsung kontrollier en. CAUTION !!! Before mounting the carburetor , check the jetting. 5 bk bl bm bo bt ck cl cm cn co cp cq cr cs ct dm dt el em er fn gl go gp gq gr gs gt hk hm bl fp eq et 1 bq jk # # # # # jq # # dp ek it ip ir 550 mm [...]

  • Page 17

    VERGASER KEIHIN FCR 41 MX CARBURETOR KEIHIN FCR 41 MX 660 (#) jt ACHTUNG !!! V or dem Einbau des V ergasers, Bedüsung kontrollier en. CAUTION !!! Before mounting the carburetor , check the jetting. 5 bk bl bm bo bt ck cl cm cn co cp cq cr cs ct dm dt el em er fn gl go gp gq gr gs gt hk hm bl fp eq et 1 bq jk # # # # # jq # # dp ek it ip ir 550 mm [...]

  • Page 18

    ZÜNDANLAGE KOKUSAN IGNITION SYSTEM KOKUSAN 660 LOCTITE 243 LOCTITE 243 LOCTITE 243 1 2 3 4 5 7 8 9 bk 6 bl bm bm bs dk dl dm dn do dm do dm do do bn ct bp 02-573.39.0 17 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 1 583.30.002.000 ZÜNDUNGSDECKEL 4K3 SCHW ARZ ‘99 IGNITION COVER 4K3 BLACK ‘99 1 2 0500 050083 GEW .FURCHSCHR. DIN7500-M5X8 SPEC[...]

  • Page 19

    KUPPLUNG CLUTCH 660 LOCTITE 648 1 2 3 4 5 7 8 bk 6 bl bm bn bo bp bq cp cr cs ct dk dl dm gl gm gp gq gs gt hk hl hm hp 9 br 02-573.32.0 18 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 1 573.32.001.044 KUPPLUNGSKORB KPL. SMS 02 OUTER CLUTCH CPL. SMS 02 1 2 583.32.001.000 KUPPLUNGSKORB LOSE D=160MM ‘94 OUTER CL.HUB LOOSE D=160MM ‘94 1 3 585.32[...]

  • Page 20

    KICKST AR TER KICKST AR TER 660 1 2 3 4 5 7 8 9 bk 6 bl bm bn bo bp bq br ck cl cm cn 02-584.33.4 19 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 1 580.33.026.200 MITNEHMERNABE ‘94 DRIVING HUB ‘94 1 2 580.33.020.000 ST ARTERFEDER KICKST ARTER SPRING 1 3 520.33.096.000 SICH.RING DIN0471-25X1,64SD LOCK RING DIN0471-25X1,64SD 1 4 580.33.037.000 [...]

  • Page 21

    GETRIEBE I - ANTRIEBSWELLE TRANSMISSION I - MAIN SHAFT 660 1 2 3 4 5 7 8 9 bk 6 bl 7 8 6 02-585.33.0 20 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 1 583.33.002.000 ANTRIEBSWELLE 15 Z ‘94 MAIN SHAFT 15T ‘94 1 2 565.33.010.300 FESTRAD 2.G 15-Z (2G3) SOLID GEAR 2.G 15-T (2G3) 1 3 583.33.004.002 LOSRAD 3.G 18-Z „02“ IDLER GEAR 3.G 18-T „0[...]

  • Page 22

    GETRIEBE II - ABTRIEBSWELLE TRANSMISSION II - COUNTERSHAFT 660 LOCTITE 243 1 2 3 4 7 8 bk 6 bm bq br bs bt ck cl cm bn 7 8 7 8 bn 5 bo 02-585.33.1 21 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 1 575.33.005.000 LOSRAD 1.G 33 Z (1M4) ‘93 IDLER GEAR 1ST GEAR 33T(1M4)93 1 2 583.33.113.010 LOSRAD 2.G 24-Z „10“ IDLER GEAR 2.G 24-T „10“ 1 3 [...]

  • Page 23

    SCHAL TUNG SHIFTING MECHANISM 660 1 2 3 4 5 7 bk bk 6 bl bm bn bo bp bq br bs bs bs ck cl cm cn co cp cq dk dl dm dn ct 02-573.34.0 22 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 1 583.34.005.044 SCHAL TWELLE KPL. LC4’94 SHIFT SHAFT CPL. LC4’94 1 2 565.34.013.100 SP ANNFEDER 0,8MM SPANNER SPRING 0,8MM 1 3 580.34.010.000 ST AHLSCHEIBE 14 X 28[...]

  • Page 24

    W ASSERPUMPE WA TER PUMP 660 1 2 3 4 4 5 7 8 9 bk 6 bl bm bn bo bp bq br ck cl dk dl dl dm dn dp dq 02-573.35.5 23 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 1 583.35.050.044 W ASSERPUMPE MECHANISCH KPL.’94 WA TER PUMP MECHANIC CPL.’94 1 2 0471 120010 SICHERUNGSRING DIN0471-12X1 CIRCLIP DIN0471-12X1 1 3 0472 280120 SICHERUNGSRING DIN0472 28[...]

  • Page 25

    KÜHLSYSTEM COOLING SYSTEM 660 220 mm 250 mm 1 2 3 5 7 9 bk 6 bl bm bm bm bm bm bn bn bo bo bp bq br ck cl cn cp bm bs bs bs bs 4 02-573.35.0 24 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 1 573.35.007.000 KÜHLER LINKS 660 SM 02 RADIA TOR L/S 660 SM 02 1 2 590.35.009.000 KÜHLERVERSCHLUSS 1,4 BAR 2003 RADIA T .CAP 19,6PSI (1,4BAR) 03 1 3 573.35[...]

  • Page 26

    SPEZIAL WERKZEUGE SPECIAL TOOLS 660 HOLZKLOTZ - SELBSTGEFERTIGT WOODEN BLOCK - HOME MADE STAHLPLATTE - SELBSTGEFERTIGT STEEL PLATE - HOME MADE ThreeBond 1215 Silico ne Liq uid G asket Silico ne Flüssige D ich tun g 6 4 8 1 2 3 4 5 7 8 9 bk 6 bl bm bp bq br bs bt ck cm cn cq do 02-573.29.0 25 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 1 560.12.[...]

  • Page 27

    NOTIZEN NOTES 2002[...]

  • Page 28

    KTM SPORTMOTORCYCLE AG 5230 Mattighofen Austria Internet: www .ktm.at MO TORCYCLE OILS MO TORCYCLE OILS 320871[...]