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Multiquip DCA-40SSAI manual

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Table of contents for the manual

  • Page 1

    © COPYRIGHT 2001, MUL TIQUIP INC . P AR TS AND OPERA TION MANUAL MUL TIQUIP INC. P ARTS DEP AR TMENT : 18910 WILMINGTON AVE. 800-427-1244 CARSON, CALIFORNIA 90746 F AX: 800-672-7877 310-537-3700 SERVICE DEP ARTMENT : 800-421-1244 800-835-2551 F AX: 310-537-3927 F AX: 310-638-8046 E-mail:mq@multiquip.com • www:multiquip.com P AR TS AND OPERA TION[...]

  • Page 2

    P A GE 2 — DCA-40SSAI — P AR TS AND OPERA TION MANU AL — FINAL COPY (07/09/01)[...]

  • Page 3

    DCA-40SSAI — PARTS AND OPERATION MANUAL — FINAL COPY (07/09/01) — PAGE 3 HERE'S HOW TO GET HELP PLEASE HA VE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING P P P P P AR AR AR AR AR TS DEP TS DEP TS DEP TS DEP TS DEP AR AR AR AR AR TMENT TMENT TMENT TMENT TMENT 800/427-1244 or 310/537-3700 F AX: 800/672-7877 or 310/637-3284 SER SER SER [...]

  • Page 4

    P A GE 4 — DCA-40SSAI — P AR TS AND OPERA TION MANU AL — FINAL COPY (07/09/01) T ABLE OF CONTENTS Here's How T o Get Help ................................................... 3 T a ble Of Contents ............................................................ 4 P ar ts Order ing Procedures .............................................. 5 Ru[...]

  • Page 5

    DCA-40SSAI — PARTS AND OPERATION MANUAL — FINAL COPY (07/09/01) — PAGE 5 P AR TS ORDERING PR OCEDURES Get special freight allowances when you order 10 or more line items via F AX!** ■ UPS Ground Service at no charge for freight ■ PS Third Da y Ser vice at one-half of actual freight cost No other allow ances on freight shipped by an y othe[...]

  • Page 6

    P A GE 6 — DCA-40SSAI — P AR TS AND OPERA TION MANU AL — FINAL COPY (07/09/01) R ULES FOR SAFE OPERA TION ■ NEVER touch the hot exhaust manif old, muffler or cylinder . Allow these par ts to cool bef ore ser vicing engine or generator . ■ The engine of this generator requires an adequate free flo w of cooling air . Nev er oper ate the gen[...]

  • Page 7

    DCA-40SSAI — PARTS AND OPERATION MANUAL — FINAL COPY (07/09/01) — PAGE 7 R ULES FOR SAFE OPERA TION CAUTION : ■ Backfeed to a utility system can cause electrocution and.or property damage. Do not connect to any building's electrical system except through an approved device or after building main switch is opened. Never use damaged or w[...]

  • Page 8

    P A GE 8 — DCA-40SSAI — P AR TS AND OPERA TION MANU AL — FINAL COPY (07/09/01) R ULES FOR SAFE OPERA TION ■ NEVER Run engine without air filter . Sev ere engine damage ma y occur . ■ Always service air cleaner frequently to prevent carburetor malfunction. ■ Always disconnect the battery before performing service on the generator . ■ A[...]

  • Page 9

    DCA-40SSAI — PARTS AND OPERATION MANUAL — FINAL COPY (07/09/01) — PAGE 9 T ranspor ting ■ Alw a ys shutdown engine bef ore transpor ting. ■ Tighten fuel tank cap securely . ■ Drain fuel when transpor ting generator ov er long distances or bad roads. ■ Alw a ys tie-down the gener ator dur ing transpor tation by securing the generator .[...]

  • Page 10

    P A GE 10 — DCA-40SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (07/09/01) T o reduce the possibility of an accident while transpor ting the generator on pub lic roads, alw a ys mak e sure the trailer (Figure 1) that suppor ts the generator and the towing vehicle are in good operating condition and both units are mechanically sound. The f[...]

  • Page 11

    DCA-40SSAI — PARTS AND OPERATION MANUAL — FINAL COPY (07/09/01) — PAGE 11 Explanation of Chart: This section is to provide the user with trailer service and maintenance inf or mation. The service and maintenance guidelines referenced in this section apply a wide range of trailers. Remember periodic inspection of the trailer will en- sure safe[...]

  • Page 12

    P A GE 12 — DCA-40SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (07/09/01) s n o i t a c i f i c e p S . 1 e l b a T L E D O M N O I T A C I L P P A L E U F L L E C E K A R B M E T S Y S R W V G E M A R F H T G N E L E M A R F H T D I W K C A J D N A T S W 0 1 - R L R T , 5 2 2 W D S 0 0 3 W L T , 0 5 2 W G S O NO NS B L 0 0 9 1" 6 9[...]

  • Page 13

    DCA-40SSAI — PARTS AND OPERATION MANUAL — FINAL COPY (07/09/01) — PAGE 13 ) t ' n o C ( s n o i t a c i f i c e p S . 1 e l b a T L E D O M R E L P U O C S E R I T S L E E H W E L X A S B U H N O I S N E P S U S L A C I R T C E L E W 0 1 - R L R T S S A L C L L A B " 2 E L B A T S U J D A 2 C 3 1 - 5 7 1" 0 5 . 4 X " 3 12 [...]

  • Page 14

    P A GE 14 — DCA-40SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (07/09/01) DCA-40SSAI — TRAILER SAFETY GUIDELINES Brakes If your trailer has a braking system, the brakes should be inspected the first 200 miles of operation. This will allo w the br ake shoes and drums to seat proper ly . After the first 200 mile interval, inspect the bra[...]

  • Page 15

    DCA-40SSAI — PARTS AND OPERATION MANUAL — FINAL COPY (07/09/01) — PAGE 15 DCA-40SSAI — TRAILER SAFETY GUIDELINES Hydraulic/Air/Surge Brakes Hydraulic brakes (Figure 3) should not require any special attention with the exception of routine maintenance such as shoe and lining replacement. These br ak es can be adjusted in the same manner as e[...]

  • Page 16

    P A GE 16 — DCA-40SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (07/09/01) Tires/Wheels/Lug Nuts Tires and wheels are a v er y impor tant and cr itical components of the trailer . When specifying or replacing the trailer wheels it is impor tant the wheels, tires , and axle are properly matched. CAUTION: DO NO T attempt to repair or modify[...]

  • Page 17

    DCA-40SSAI — PARTS AND OPERATION MANUAL — FINAL COPY (07/09/01) — PAGE 17 s t n e m e r i u q e R e u q r o T n o i s n e p s u S . 3 e l b a T m e t I ) . s b L - . t F ( e u q r o T T L O B - U " 8 / 35 3 - X A M 0 3 - N I M T L O B - U " 6 1 / 70 6 - X A M 5 4 - N I M T L O B - U " 2 / 10 6 - X A M 5 4 - N I M SHACKLE BOLT S[...]

  • Page 18

    P A GE 18 — DCA-40SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (07/09/01) NO TE: LIGHTS ARE ORIENTED FROM THE DRIVER ’ S SEA T DCA-40SSAI — TRAILER-WIRING DIA GRAM[...]

  • Page 19

    DCA-40SSAI — PARTS AND OPERATION MANUAL — FINAL COPY (07/09/01) — PAGE 19 g n i t o o h s e l b u o r T e k a r B c i r t c e l E . 5 e l b a T m o t p m y S e s u a C e l b i s s o P n o i t u l o S s e k a r B t n e t t i m r e t n I r o s e k a r B o N? s e r i w n e k o r b r o s t i u c r i c n e p o y n A. t c e r r o c d n a d n i F ? [...]

  • Page 20

    P A GE 20 — DCA-40SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (07/09/01) g n i t o o h s e l b u o r T e k a r B c i l u a r d y H . 6 e l b a T m o t p m y S e s u a C e l b i s s o P n o i t u l o S s e k a r B o N? d e k n i k r o n e k o r b e n i l e k a r B. e c a l p e r r o r i a p e R o t l l u P s e k a r B r o s e k a r B k a[...]

  • Page 21

    DCA-40SSAI — PARTS AND OPERATION MANUAL — FINAL COPY (07/09/01) — PAGE 21 DCA-40SSAI — GENERA T OR DECALS The DCA-40SSAI generator is equipped with a n umber of saf ety decals. These decals are pro vided f or operator saf ety and maintenance inf or mation. The illustration below and on the preceding page sho w the decals as the y appear on [...]

  • Page 22

    P A GE 22 — DCA-40SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (07/09/01) DCA-40SSAI — GENERA T OR DECALS[...]

  • Page 23

    DCA-40SSAI — PARTS AND OPERATION MANUAL — FINAL COPY (07/09/01) — PAGE 23 DCA-40SSAI — SPECIFICA TIONS s n o i t a c i f i c e p S . 7 e l b a T s n o i t a c i f i c e p S r o t a r e n e G l e d o MI A S S 0 4 - A C D e p y T r o t a r e n e g s u o n o r h c n y s e p y t d e t c e t o r p n e p o , d e t a l i t n e v f l e s , d l e i [...]

  • Page 24

    P A GE 24 — DCA-40SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (07/09/01) DCA-40SSAI — GENERAL INFORMA TION DCA-40SSAI F AMILIARIZA TION Generator The MQ P ow er Model DCA-40SSAI is a 26 kW gener gener gener gener gener ator ator ator ator ator that is designed as a high quality por table (requires a tr ailer f or transpor t) power sou[...]

  • Page 25

    DCA-40SSAI — PARTS AND OPERATION MANUAL — FINAL COPY (07/09/01) — PAGE 25 NO TE P A GE[...]

  • Page 26

    P A GE 26 — DCA-40SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (07/09/01) DCA-40SSAI — MAJOR COMPONENTS Figure 6. Major Components[...]

  • Page 27

    DCA-40SSAI — PARTS AND OPERATION MANUAL — FINAL COPY (07/09/01) — PAGE 27 DCA-40SSAI — DIMENSIONS Figure 7. Dimensions[...]

  • Page 28

    P A GE 28 — DCA-40SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (07/09/01) DCA-40SSAI — CONTR OL P ANEL DESCRIPTION Figure 8. Control Panel[...]

  • Page 29

    DCA-40SSAI — PARTS AND OPERATION MANUAL — FINAL COPY (07/09/01) — PAGE 29 DCA-40SSAI — CONTR OL P ANEL DESCRIPTION The definitions below describe the controls and functions of the DCA-40SSAI " Control Panel Control Panel Control Panel Control Panel Control Panel " (Figure 8). 1. Main Cir cuit Breaker – This three-pole , 110 amp [...]

  • Page 30

    P A GE 30 — DCA-40SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (07/09/01) DCA-40SSAI — ENGINE OPERA TING P ANEL DESCRIPTION Figure 9. Engine Operating Panel[...]

  • Page 31

    DCA-40SSAI — PARTS AND OPERATION MANUAL — FINAL COPY (07/09/01) — PAGE 31 The definitions below describe the controls and functions of the DCA-40SSAI " Engine Operating Panel Engine Operating Panel Engine Operating Panel Engine Operating Panel Engine Operating Panel " (Figure 9). 1. Fuel Gauge - Indicates amount of diesel fuel avail[...]

  • Page 32

    P A GE 32 — DCA-40SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (07/09/01) DCA-40SSAI — OUTPUT TERMINAL P ANEL Output Terminal Panel The output control panel is located on the rear (control panel) end of the generator. The UNV lugs are protected by a face plate cover that can be secured in the close position by a pad lock. 120 Volt Rece[...]

  • Page 33

    DCA-40SSAI — PARTS AND OPERATION MANUAL — FINAL COPY (07/09/01) — PAGE 33 DCA-40SSAI — OUTPUT TERMINAL V OL T A GE SELECTION DCA-40SSAI Legs O and Ground are considered Bonded Grounds. NO TE Figure 12. Output Panel Location[...]

  • Page 34

    P A GE 34 — DCA-40SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (07/09/01) e l b a l i a v A s e g a t l o V . 8 e l b a T e s a h P e e r h T ) e l b a h c t i w S ( T L O V 8 0 2T L O V 0 2 2T L O V 0 4 2T L O V 6 1 4T L O V 0 4 4T L O V 0 8 4 e s a h P e l g n i S ) e l b a h c t i w S ( T L O V 0 2 1T L O V 7 2 1T L O V 9 3 1T L O V 0[...]

  • Page 35

    DCA-40SSAI — PARTS AND OPERATION MANUAL — FINAL COPY (07/09/01) — PAGE 35 e s U e l c a t p e c e R . 0 1 e l b a T e s U n i r e w o P e l c a t p e c e R r e w o P e l b a l i a v A V 0 8 4 / 0 4 2 e s a h P - 3 V 0 2 1 / 0 4 2 e s a h P e l g n i S t s i w T r o 9 6 3 6 S C k c o L x e l p u D A M E N V 0 2 1 R 0 2 - 5 A V KW KW K 5 46 20 [...]

  • Page 36

    P A GE 36 — DCA-40SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (07/09/01) 240/12 0V Hard Wire Hookup With the v oltage selector set and lock ed at ‘ single phase 240/120 ’ and using single phase 120 volts, the generator will provide three legs available with 100 amps each on three different circuits (Figure 18). 480/240V Har d Wire H[...]

  • Page 37

    DCA-40SSAI — PARTS AND OPERATION MANUAL — FINAL COPY (07/09/01) — PAGE 37 V oltage Selector Switc h- 3 Phase 480/277V P osition The following are additional voltages available when the volt- age selector s witch is in the ‘ 3 phase 480/277V ’ position. 3 Phase, 480V , 440V , or 416 V olt This setting can provide 3-phase power at 480, 440,[...]

  • Page 38

    P A GE 38 — DCA-40SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (07/09/01) V oltage Selector Switch- 3 Phase 240/139V P osition The following are additional voltages available when the volt- age selector s witch is in the ‘ 3 phase 240/139V ’ position. 3 Phase, 240V , 220V , or 208 V olt This setting can provide 3-phase power at 240, [...]

  • Page 39

    DCA-40SSAI — PARTS AND OPERATION MANUAL — FINAL COPY (07/09/01) — PAGE 39 V oltage Selector Switch- Single Phase 240/120V P osition The following are additional voltages available when the volt- age selector s witch is in the ‘ single phase 240/120V ’ posi- tion. Single Phase, 240 V olt This setting can provide single phase power at 240 v[...]

  • Page 40

    P A GE 40 — DCA-40SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (07/09/01) CAUTION : An electric shock may happen when vibrators are used. P a y close attention to handling when operating vibrators and always use rubber boots and gloves to insulate the body from electrical shock. Generator Grounding T o guard against electr ical shock and[...]

  • Page 41

    DCA-40SSAI — PARTS AND OPERATION MANUAL — FINAL COPY (07/09/01) — PAGE 41 Figure 31. T ypical Generator Gr ounding Application DCA-40SSAI — INST ALLA TION[...]

  • Page 42

    P A GE 42 — DCA-40SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (07/09/01) General Inspection Prior to Operation The DCA-40SSAI generator has been thoroughly inspected and accepted pr ior to shipment from the f actor y . Ho w e v er , be sure to chec k f or damaged par ts or components , or loose nuts and bolts, which could have occurred [...]

  • Page 43

    DCA-40SSAI — PARTS AND OPERATION MANUAL — FINAL COPY (07/09/01) — PAGE 43 Lubrication Oil Fill the engine crankcase with lubricating oil through the filler hole, but do not overfill. Make sure the generator is level. With the dipstick inser ted all the wa y , but without being scre w into the filler hole, verify that the oil level is maintain[...]

  • Page 44

    P A GE 44 — DCA-40SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (07/09/01) DCA-40SSAI — PRE-SETUP Day-to-day addition of coolant is done from the reserve tank. When adding coolant to the radiator , DO NO T remo v e the radiator cap until the unit has completely cooled. See T ab le 13. f or engine, r adiator , and reser ve tank coolant c[...]

  • Page 45

    DCA-40SSAI — PARTS AND OPERATION MANUAL — FINAL COPY (07/09/01) — PAGE 45 DCA-40SSAI — PRE-SETUP Battery Cable Installation AL W A YS be sure the batter y cables (Figure 34) are properly connected to the batter y ter minals as shown belo w . The RED RED RED RED RED cab le is connected to the positiv e ter minal of the batter y , and the BLA[...]

  • Page 46

    P A GE 46 — DCA-40SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (07/09/01) DCA-40SSAI — LO AD APPLICA TION Single Phase Load Always be sure to check the nameplate on the generator and equipment to insure the wattage, amperage and frequency requirements are satisfactorily supplied by the generator for operating the equipment. Generally ,[...]

  • Page 47

    DCA-40SSAI — PARTS AND OPERATION MANUAL — FINAL COPY (07/09/01) — PAGE 47 WARNING: Before Starting Engine 1. Check the lubricating oil lev el prior to star ting the engine. Mak e sure the generator is le v el. The oil le v el must be maintained between two notches on the dipstick. 2 . When there is not enough lubricating oil, fill the crankca[...]

  • Page 48

    P A GE 48 — DCA-40SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (07/09/01) 9. The generator's frequency meter (Figure 43) displays the 60 cycle output frequency in HERTZ . Figure 44. V oltage Meter (V olts) 10 . The generator's voltage meter (Figure 44) displays the 120 V A C in VO L T S . If the v oltage is not within the speci[...]

  • Page 49

    DCA-40SSAI — PARTS AND OPERATION MANUAL — FINAL COPY (07/09/01) — PAGE 49 A 0 40 60 75 20 Figure 46. Ammeter (No Load) 11. The ammeter (Figure 46) will indicate zero amps with no load applied. When a load is applied, this meter will indicate the amount of current that the load is drawing from the generator ’ s alter nator . Figure 49. Engin[...]

  • Page 50

    P A GE 50 — DCA-40SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (07/09/01) 1. T o stop the engine in the e v ent of an emergency , s witch the MAIN, GFCI and LO AD circuit breakers to ‘ OFF ’ position. 2. T ur n the star ter s witch k ey to ‘ Stop ’ position. EMERGENCY ST OP ENGINE SHUTDO WN T o shutdown the generator , use the f [...]

  • Page 51

    DCA-40SSAI — PARTS AND OPERATION MANUAL — FINAL COPY (07/09/01) — PAGE 51 NO TE P A GE[...]

  • Page 52

    P A GE 52 — DCA-40SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (07/09/01) DCA-40SSAI — MAINTENANCE General Inspection Prior to each use, the generator should be cleaned and inspected for deficiencies. Check for loose, missing or damaged nuts, bolts or other fasteners. Also check for fuel, oil, and coolant leaks. Engine Side (Refer to t[...]

  • Page 53

    DCA-40SSAI — PARTS AND OPERATION MANUAL — FINAL COPY (07/09/01) — PAGE 53 DCA-40SSAI — MAINTENANCE CAUTION : Allow engine to cool when flushing out radiator . Flushing the r adiator while hot will damage radiator . Feed Pump Strainer Cleaning The strainer is incorporated in the feed pump inlet side joint bolt. Clean the strainer with compre[...]

  • Page 54

    P A GE 54 — DCA-40SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (07/09/01) DCA-40SSAI — MAINTENANCE Figure 55. V alve Adjustment V alve Clearance Check 1. In order to br ing No . 1 or No . 4 cylinder to top dead center in the compression stroke, align the notched line on the crank pulle y with TDC mar k on the timing gear case cov er . [...]

  • Page 55

    DCA-40SSAI — PARTS AND OPERATION MANUAL — FINAL COPY (07/09/01) — PAGE 55 Generator Storage For storage of the generator for over 30 days, the following is required: z Fill the fuel tank completely . z Completely drain the oil from the crankcase and refill with fresh oil. E C N A N E T N I A M / N O I T C E P S N I s r H 0 1 Y L I A D s r H 0[...]

  • Page 56

    P A GE 56 — DCA-40SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (07/09/01) DCA-40SSAI — ENGINE WIRING DIA GRAM[...]

  • Page 57

    DCA-40SSAI — PARTS AND OPERATION MANUAL — FINAL COPY (07/09/01) — PAGE 57 DCA-40SSAI — GENERA T OR WIRING DIA GRAM[...]

  • Page 58

    P A GE 58 — DCA-40SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (07/09/01) DCA-40SSAI — TR OUBLESHOO TING (ENGINE) Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, use the tables shown for diagnosis based on the Engine T roubleshooting (T ab le 1 7). If the prob[...]

  • Page 59

    DCA-40SSAI — PARTS AND OPERATION MANUAL — FINAL COPY (07/09/01) — PAGE 59 DCA-40SSAI — TR OUBLESHOO TING (ENGINE) ) 2 T R A P ( G N I T O O H S E L B U O R T E N I G N E . 7 1 E L B A T M O T P M Y S M E L B O R P E L B I S S O P N O I T U L O S t o n s i n o i t u l o v e r e n i g n E . h t o o m s ? y t r i d r o d e g g o l c r e t l i [...]

  • Page 60

    P A GE 60 — DCA-40SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (07/09/01) G N I T O O H S E L B U O R T R O T A R E N E G . 7 1 E L B A T M O T P M Y S M E L B O R P E L B I S S O P N O I T U L O S t u p t u O e g a t l o V o N ? e v i t c e f e d r e t e m t l o V C A . r e t e m t l o v a g n i s u e g a t l o v t u p t u o k c e h C ?[...]

  • Page 61

    DCA-40SSAI — PARTS AND OPERATION MANUAL — FINAL COPY (07/09/01) — PAGE 61 NO TE P A GE[...]

  • Page 62

    P A GE 62 — DCA-40SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (07/09/01) How to read the marks and remarks used in this parts book. Items Found In the “ Remarks ” Column Serial Numbers- Where indicated, this indicates a serial number r ange (inclusive) where a par ticular par t is used. Model Number- Where indicated, this shows that[...]

  • Page 63

    DCA-40SSAI — PARTS AND OPERATION MANUAL — FINAL COPY (07/09/01) — PAGE 63 DCA-40SSAI DCA-40SSAI DCA-40SSAI DCA-40SSAI DCA-40SSAI W/ISUZU 4BD1 DIESEL ENGINE W/ISUZU 4BD1 DIESEL ENGINE W/ISUZU 4BD1 DIESEL ENGINE W/ISUZU 4BD1 DIESEL ENGINE W/ISUZU 4BD1 DIESEL ENGINE 1 1 1 1 1 T T T T T O 3 UNITS O 3 UNITS O 3 UNITS O 3 UNITS O 3 UNITS DCA-40SSAI[...]

  • Page 64

    P A GE 64 — DCA-40SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (07/09/01) DCA-40SSAI --- GENERA T OR ASSY . GENERA T OR ASSY .[...]

  • Page 65

    DCA-40SSAI — PARTS AND OPERATION MANUAL — FINAL COPY (07/09/01) — PAGE 65 NO . P AR T NO . ITEM QTY . REMARKS DCA-40SSAI --- GENERA T OR ASSY . GENERA T OR ASSY . 1 3341040300 FIELD ASSY. 1 1-1 3341010102 SHAFT 1 1-2 9521002693 FIELD CORE 1 1-3 3341080003 FIELD COIL 1 1-4 3361032003 A R MA T U R E C O RE, EXCITER 1 1-5 33610850003 ARMATURE CO[...]

  • Page 66

    P A GE 66 — DCA-40SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (07/09/01) DCA-40SSAI --- GENERA T OR ASSY . GENERA T OR ASSY .[...]

  • Page 67

    DCA-40SSAI — PARTS AND OPERATION MANUAL — FINAL COPY (07/09/01) — PAGE 67 20 031108160 PL A I N WASHER .................................. 4 ............ REPLACES 0041608000 21 0040008000 LOCK WASHER 4 22 0010008060 HEX. HEAD BOLT 4 23 0040010000 LOCK WASHER 6 24 012010030 HEX. HEAD BOLT ................................ 6 ............ REPLACES[...]

  • Page 68

    P A GE 68 — DCA-40SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (07/09/01) DCA-40SSAI --- CONTR OL BO X ASSY . CONTR OL BO X ASSY .[...]

  • Page 69

    DCA-40SSAI — PARTS AND OPERATION MANUAL — FINAL COPY (07/09/01) — PAGE 69 NO . P AR T NO . ITEM QTY . REMARKS DCA-40SSAI --- CONTR OL BO X ASSY . CONTR OL BO X ASSY . 1 7451810002 CONTROL BOX ............................................. 1 ....... UP TO S/N3311949 7451810012 CONTROL BOX ............................................. 1 ....... [...]

  • Page 70

    P A GE 70 — DCA-40SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (07/09/01) DCA-40SSAI ENGINE AND RADIA T OR ASSY . ENGINE AND RADIA T OR ASSY .[...]

  • Page 71

    DCA-40SSAI — PARTS AND OPERATION MANUAL — FINAL COPY (07/09/01) — PAGE 71 DCA-40SSAI ENGINE AND RADIA T OR ASSY . NO . P AR T NO . ITEM QTY . REMARKS ENGINE AND RADIA T OR ASSY . 1 4B01PD02 ENGINE .......................................... 1 .......... ISUZU 4BD1; REPLACES 0602000078 2 0602010800 RADIA T OR ...................................[...]

  • Page 72

    P A GE 72 — DCA-40SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (07/09/01) DCA-40SSAI ENGINE AND RADIA T OR ASSY . ENGINE AND RADIA T OR ASSY .[...]

  • Page 73

    DCA-40SSAI — PARTS AND OPERATION MANUAL — FINAL COPY (07/09/01) — PAGE 73 DCA-40SSAI ENGINE AND RADIA T OR ASSY . NO . P AR T NO . ITEM QTY . REMARKS ENGINE AND RADIA T OR ASSY . 3 4 3342054104 DRAIN JOINT 1 3 5 0805013704 P A CKING, OIL P AN SIDE 1 3 6 0805014204 P A CKING 1 3 7 3362054104 JOINT BOL T 1 3 8 3342051104 DRAIN JOINT 1 3 9 08020[...]

  • Page 74

    P A GE 74 — DCA-40SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (07/09/01) ENGINE OPERA TING P ANEL ASSY . DCA-40SSAI --- ENGINE OPERA TING P ANEL ASSY .[...]

  • Page 75

    DCA-40SSAI — PARTS AND OPERATION MANUAL — FINAL COPY (07/09/01) — PAGE 75 ENGINE OPERA TING P ANEL ASSY . DCA-40SSAI --- ENGINE OPERA TING P ANEL ASSY . NO . P AR T NO . ITEM QTY . REMARKS 1 3342101003 OPERATING PANEL 1 2 7452142004 SLIDE BAR 1 3 0601840190 KNOB .............................................. 1 .......... REPLACES 0805012904 4[...]

  • Page 76

    P A GE 76 — DCA-40SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (07/09/01) ENGINE OPERA TING P ANEL ASSY . DCA-40SSAI --- ENGINE OPERA TING P ANEL ASSY .[...]

  • Page 77

    DCA-40SSAI — PARTS AND OPERATION MANUAL — FINAL COPY (07/09/01) — PAGE 77 ENGINE OPERA TING P ANEL ASSY . DCA-40SSAI --- ENGINE OPERA TING P ANEL ASSY . NO . P AR T NO . ITEM QTY . REMARKS 4 2 3345188203 SET PANEL, ELECTRIC PARTS 1 4 3 011008020 HEX. HEAD BOLT .......................... 6 .......... REPLACES 0017108020 4 4 1825500732 EMERGENC[...]

  • Page 78

    P A GE 78 — DCA-40SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (07/09/01) DCA-40SSAI --- B A TTER Y ASSY . BA TTER Y ASSY .[...]

  • Page 79

    DCA-40SSAI — PARTS AND OPERATION MANUAL — FINAL COPY (07/09/01) — PAGE 79 NO . P AR T NO . ITEM QTY . REMARKS DCA-40SSAI --- B A TTER Y ASSY . BA TTER Y ASSY . 1 0160012100 B A TTER Y ......................................... 2 ......... N100 12V 100Ah 2 0805003904 B A TTER Y SHEET 2 3 0805004004 B A TTER Y BAND 2 4 3802252004 B A TTER Y BOL [...]

  • Page 80

    P A GE 80 — DCA-40SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (07/09/01) DCA-40SSAI --- MUFFLER ASSY . MUFFLER ASSY .[...]

  • Page 81

    DCA-40SSAI — PARTS AND OPERATION MANUAL — FINAL COPY (07/09/01) — PAGE 81 NO . P AR T NO . ITEM QTY . REMARKS DCA-40SSAI --- MUFFLER ASSY . MUFFLER ASSY . 1 3342350103 EXHA UST PIPE 1 2 1141450690 G A S K E T ......................................... 1 .......... REPLACES 0602320000 AND 9221160010 3 9091103100 HEX. NUT .......................[...]

  • Page 82

    P A GE 82 — DCA-40SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (07/09/01) DCA-40SSAI --- FUEL T ANK ASSY . FUEL T ANK ASSY .[...]

  • Page 83

    DCA-40SSAI — PARTS AND OPERATION MANUAL — FINAL COPY (07/09/01) — PAGE 83 NO . P AR T NO . ITEM QTY . REMARKS DCA-40SSAI --- FUEL T ANK ASSY . FUEL T ANK ASSY . 1 3345510323 FUEL T ANK 1 1- 1 0810105004 C A P , FUEL T ANK 1 1- 2 0810105400 FUEL FIL TER 1 2 0802010304 P A CKING 1 3 0602021042 PLUG ..............................................[...]

  • Page 84

    P A GE 84 — DCA-40SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (07/09/01) ENCLOSURE ASSY . DCA-40SSAI --- ENCLOSURE ASSY .[...]

  • Page 85

    DCA-40SSAI — PARTS AND OPERATION MANUAL — FINAL COPY (07/09/01) — PAGE 85 NO . P AR T NO . ITEM QTY . REMARKS ENCLOSURE ASSY . DCA-40SSAI --- ENCLOSURE ASSY . 1 3345111322 BASE 1 2 3345116214 FLOOR P ANEL 1 3 011008020 HEX. HEAD BOL T ........................... 1 0 ........ REPLACES 0017108020 4 3345121122 FRONT FRAME 1 5 3345109103 LINING 1[...]

  • Page 86

    P A GE 86 — DCA-40SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (07/09/01) ENCLOSURE ASSY . DCA-40SSAI --- ENCLOSURE ASSY .[...]

  • Page 87

    DCA-40SSAI — PARTS AND OPERATION MANUAL — FINAL COPY (07/09/01) — PAGE 87 ENCLOSURE ASSY . DCA-40SSAI --- ENCLOSURE ASSY . NO . P AR T NO . ITEM QTY . REMARKS 4 1 3345143303 DOOR, REAR FRAME .................... 1 .......... UP T O S/N3311949 3345143313 DOOR, REAR FRAME .................... 1 .......... S/N3311950~ 4 2 1320332003 STICKER 1 4 [...]

  • Page 88

    P A GE 88 — DCA-40SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (07/09/01) ENCLOSURE ASSY . DCA-40SSAI --- ENCLOSURE ASSY .[...]

  • Page 89

    DCA-40SSAI — PARTS AND OPERATION MANUAL — FINAL COPY (07/09/01) — PAGE 89 ENCLOSURE ASSY . DCA-40SSAI --- ENCLOSURE ASSY . NO . P AR T NO . ITEM QTY . REMARKS 8 2 0605010910 LA TCH ............................................. 1 .......... UP T O S/N3311949; REPLA CES 0605010910 8 3 0027103010 MACHINE SCREW ......................... 7 .......[...]

  • Page 90

    P A GE 90 — DCA-40SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (07/09/01) DCA-40SSAI --- DECALS DECAL ASSY .[...]

  • Page 91

    DCA-40SSAI — PARTS AND OPERATION MANUAL — FINAL COPY (07/09/01) — PAGE 91 NO . P AR T NO . ITEM QTY . REMARKS DCA-40SSAI --- DECALS DECAL ASSY . 1 M1550000204 D E CA L ; NO T E ........................................................ 1 ...... M15000020 2 M1550001003 DECAL; GENERA T OR CONTR OL .......................... 1 ...... M15000100 3 M[...]

  • Page 92

    P A GE 92 — DCA-40SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (07/09/01) CYLINDER HEAD CO VER ASSY . ISUZU 4BD1 — CYLINDER HEAD CO VER ASSY .[...]

  • Page 93

    DCA-40SSAI — PARTS AND OPERATION MANUAL — FINAL COPY (07/09/01) — PAGE 93 ISUZU 4BD1 — CYLINDER HEAD CO VER ASSY . EA1013 CYLINDER HEAD CO VER ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 5111101680 CYLINDER HEAD ASSY . ................. 1 .......... INCL. ITEMS W/# 2 # 9117156070 V AL V E S E A T , I N T A K E 4 3 # 9117118030 V AL V E [...]

  • Page 94

    P A GE 94 — DCA-40SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (07/09/01) ISUZU 4BD1 — CYLINDER BLOCK ASSY . CYLINDER BLOCK ASSY .[...]

  • Page 95

    DCA-40SSAI — PARTS AND OPERATION MANUAL — FINAL COPY (07/09/01) — PAGE 95 ISUZU 4BD1 — CYLINDER BLOCK ASSY . CYLINDER BLOCK ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 8941303284 CYL. BLOCK ASSY ........................... 1 ........ INCL. ITEMS W/# 2 # 5878131240 LINING ............................................... 4 ........ REPLACE[...]

  • Page 96

    P A GE 96 — DCA-40SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (07/09/01) ISUZU 4BD1 — CYLINDER BLOCK ASSY . CYLINDER BLOCK ASSY .[...]

  • Page 97

    DCA-40SSAI — PARTS AND OPERATION MANUAL — FINAL COPY (07/09/01) — PAGE 97 ISUZU 4BD1 — CYLINDER BLOCK ASSY . 7 0 0500408160 B O L T 1 7 1 9091606080 PLAIN W ASHER 1 8 0 8941405811 OIL FILLER ASSY . 1 8 1 1117500120 OIL FILLER CAP 1 8 2 1094400401 NUT ................................................... 1 ........ REPLACES 9091104080 8 3 1099[...]

  • Page 98

    P A GE 98 — DCA-40SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (07/09/01) ISUZU 4BD1 — TIMING GEAR ASSY . TIMING GEAR ASSY .[...]

  • Page 99

    DCA-40SSAI — PARTS AND OPERATION MANUAL — FINAL COPY (07/09/01) — PAGE 99 ISUZU 4BD1 — TIMING GEAR ASSY . TIMING GEAR ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 5113110113 CASE 1 2 9081510180 STRAIGHT PIN 1 3 8943706710 P A CKING ........................................................ 1 .......... REPLACES 1113120140 4 0500408450 [...]

  • Page 100

    P A GE 100 — DCA-40SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (07/09/01) ISUZU 4BD1 — FL YWHEEL HOUSING ASSY . FL YWHEEL HOUSING ASSY .[...]

  • Page 101

    DCA-40SSAI — PARTS AND OPERATION MANUAL — FINAL COPY (07/09/01) — PAGE 101 ISUZU 4BD1 — FL YWHEEL HOUSING ASSY . FL YWHEEL HOUSING ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 8943213303 HOUSING 1 3 8943218380 PLUG, PICK UP HOSE 1 4 5096000090 DRAIN PLUG .................................................. 1 .......... REPLACES 9992023[...]

  • Page 102

    P A GE 102 — DCA-40SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (07/09/01) ISUZU 4BD1 — OIL P AN ASSY . OIL P AN ASSY .[...]

  • Page 103

    DCA-40SSAI — PARTS AND OPERATION MANUAL — FINAL COPY (07/09/01) — PAGE 103 ISUZU 4BD1 — OIL P AN ASSY . OIL P AN ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 8941340361 OIL P AN ...................................... 1 ........ INCL. ITEMS W/# 3 # 9096620120 PLUG 1 3-1# 5096000090 PLUG, THERMO SWITCH .......... 2 ........ REPLACES 999202[...]

  • Page 104

    P A GE 104 — DCA-40SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (07/09/01) ISUZU 4BD1 — OIL PUMP ASSY . OIL PUMP ASSY .[...]

  • Page 105

    DCA-40SSAI — PARTS AND OPERATION MANUAL — FINAL COPY (07/09/01) — PAGE 105 ISUZU 4BD1 — OIL PUMP ASSY . OIL PUMP ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 5131001373 O I L P U M P A S S Y . .......................... 1 ........... INCL. ITEMS W/# 2 # 5878102022 GEAR SET ..................................... 1 ........... INCL. ITE[...]

  • Page 106

    P A GE 106 — DCA-40SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (07/09/01) ISUZU 4BD1 — CRANKSHAFT . PIST ON, FL YWHEEL ASSY . CRANKSHAFT , PIST ON, FL YWHEEL ASSY[...]

  • Page 107

    DCA-40SSAI — PARTS AND OPERATION MANUAL — FINAL COPY (07/09/01) — PAGE 107 ISUZU 4BD1 — CRANKSHAFT . PIST ON, FL YWHEEL ASSY . CRANKSHAFT , PIST ON, FL YWHEEL ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 8941170322 CRANKSHAFT ASSY . ..................... 1 ......... INCL. ITEMS W/# 1- 1 8941474660 M E T A L K I T , 0.25 1 1- 2 894147[...]

  • Page 108

    P A GE 108 — DCA-40SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (07/09/01) ISUZU 4BD1 — CAMSHAFT , IDLE GEAR, R OCKER ASSY . CAMSHAFT , IDLE GEAR, ROCKER ASSY .[...]

  • Page 109

    DCA-40SSAI — PARTS AND OPERATION MANUAL — FINAL COPY (07/09/01) — PAGE 109 ISUZU 4BD1 — CAMSHAFT , IDLE GEAR, ROCKER ASSY . CAMSHAFT , IDLE GEAR, ROCKER ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 8944094120 CAMSHAFT 1 2 1125220162 GEAR ............................................. 1 ........... REPLACES 9125221471 3 9080107200 F E [...]

  • Page 110

    P A GE 110 — DCA-40SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (07/09/01) ISUZU 4BD1 — OIL AND FUEL FIL TER ASSY . OIL AND FUEL FIL TER ASSY .[...]

  • Page 111

    DCA-40SSAI — PARTS AND OPERATION MANUAL — FINAL COPY (07/09/01) — PAGE 111 ISUZU 4BD1 — OIL AND FUEL FIL TER ASSY . OIL AND FUEL FIL TER ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 5132002262 OIL FIL TER ASSY . ............................. 1 ............. INCL. ITEMS W/#; REPLACES 5132002262 2 # 1878102201 OIL FIL TER ELEMENT KIT 1[...]

  • Page 112

    P A GE 112 — DCA-40SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (07/09/01) ISUZU 4BD1 — OIL PIPING ASSY . OIL PIPING ASSY .[...]

  • Page 113

    DCA-40SSAI — PARTS AND OPERATION MANUAL — FINAL COPY (07/09/01) — PAGE 113 ISUZU 4BD1 — OIL PIPING ASSY . OIL PIPING ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 8941753012 O I L PUMP ASSY . 1 2 9099211880 P A CKING 2 3 0501408450 B O L T 4 5 5133112561 F I L TER PIPE ASSY . 1 6 1096234620 P A CKING 2 7 0500408350 B O L T 2 7- 1 0500[...]

  • Page 114

    P A GE 114 — DCA-40SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (07/09/01) ISUZU 4BD1 — COOLING ASSY . COOLING ASSY .[...]

  • Page 115

    DCA-40SSAI — PARTS AND OPERATION MANUAL — FINAL COPY (07/09/01) — PAGE 115 ISUZU 4BD1 — COOLING ASSY . COOLING ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 5136101582 W A TER PUMP ASSY . ...................... 1 ......... INCL. ITEMS W/# 2 # 8943763780 WA TER PUMP KIT ........................... 1 ......... INCL. ITEMS W/% 3 & 58[...]

  • Page 116

    P A GE 116 — DCA-40SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (07/09/01) INT AKE AND EXHA UST ASSY . ISUZU 4BD1 — INT AKE AND EXHA UST ASSY .[...]

  • Page 117

    DCA-40SSAI — PARTS AND OPERATION MANUAL — FINAL COPY (07/09/01) — PAGE 117 ISUZU 4BD1 — INT AKE AND EXHA UST ASSY . INT AKE AND EXHA UST ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 5141112070 I N T AKE MANIFOLD 1 3 8970241220 GASKET , INT AKE ..................... 1 ................ REPLACES 8943632700 4 1094400401 NUT .............[...]

  • Page 118

    P A GE 118 — DCA-40SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (07/09/01) ISUZU 4BD1 — FUEL INJECTION ASSY . FUEL INJECTION ASSY .[...]

  • Page 119

    DCA-40SSAI — PARTS AND OPERATION MANUAL — FINAL COPY (07/09/01) — PAGE 119 ISUZU 4BD1 — FUEL INJECTION ASSY . FUEL INJECTION ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 5153001032 NOZZLE 4 3 1153150131 P A CKING ................................ 4 ................... REPLACES 5153150030 5 9153390510 DUST CO VER 4 8 1094400401 NUT ...[...]

  • Page 120

    P A GE 120 — DCA-40SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (07/09/01) ISUZU 4BD1 — ENGINE FOO T ASSY . ENGINE FOO T ASSY .[...]

  • Page 121

    DCA-40SSAI — PARTS AND OPERATION MANUAL — FINAL COPY (07/09/01) — PAGE 121 ISUZU 4BD1 — ENGINE FOO T ASSY . ENGINE FOO T ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 9117712470 F O OT , F R ONT RIGHT 1 2 9117712480 F O OT , F R ONT LEFT 1 3 8943134650 B O L T 7 4 9091105100 NUT 1 5 030210250 LOCK W ASHER ...................... 1 ....[...]

  • Page 122

    P A GE 122 — DCA-40SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (07/09/01) ISUZU 4BD1 — ENGINE CONTR OL ASSY . ENGINE CONTR OL ASSY .[...]

  • Page 123

    DCA-40SSAI — PARTS AND OPERATION MANUAL — FINAL COPY (07/09/01) — PAGE 123 ISUZU 4BD1 — ENGINE CONTR OL ASSY . ENGINE CONTR OL ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 2 5197890041 BRACKET ................................. 1 ................ REPLACES 5197890040[...]

  • Page 124

    P A GE 124 — DCA-40SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (07/09/01) ISUZU 4BD1 — INJECTION PUMP ASSY . INJECTION PUMP ASSY .[...]

  • Page 125

    DCA-40SSAI — PARTS AND OPERATION MANUAL — FINAL COPY (07/09/01) — PAGE 125 ISUZU 4BD1 — INJECTION PUMP ASSY . INJECTION PUMP ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 8943440260 INJECTION PUMP ASSY . ......... 1 ................ INCL. ITEMS W/# 3 # 8943440280 G O VERNOR ASSY . 1 5 # 8941327042 FEED PUMP ASSY . .................. 1[...]

  • Page 126

    P A GE 126 — DCA-40SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (07/09/01) ISUZU 4BD1 — ELECTRICAL COMPONENTS ASSY . ELECTRICAL COMPONENTS ASSY .[...]

  • Page 127

    DCA-40SSAI — PARTS AND OPERATION MANUAL — FINAL COPY (07/09/01) — PAGE 127 ISUZU 4BD1 — ELECTRICAL COMPONENTS ASSY . ELECTRICAL COMPONENTS ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 1811001910 S T A R TER ASSY 1 6 0500512280 B O L T 1 6 0500512350 B O L T 2 7 9091605120 PLAIN W ASHER 1 8 9829315110 CABLE ASSY . 1 1 0 5812002121 A L[...]

  • Page 128

    P A GE 128 — DCA-40SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (07/09/01) ISUZU 4BD1 — FEED PUMP COMP . ASSY . FEED PUMP COMP . ASSY .[...]

  • Page 129

    DCA-40SSAI — PARTS AND OPERATION MANUAL — FINAL COPY (07/09/01) — PAGE 129 ISUZU 4BD1 — FEED PUMP COMP . ASSY . FEED PUMP COMP . ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 8941327042 FEED PUMP ASSY . .................. 1 ........... INCL. ITEMS W/ #; REPLACES 8941327040 5 # 5157510120 PUMP HOUSING 1 9 # 9813512050 PIST ON 1 10# 981[...]

  • Page 130

    P A GE 130 — DCA-40SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (07/09/01) ISUZU 4BD1 — NOZZLE ASSY . NOZZLE ASSY .[...]

  • Page 131

    DCA-40SSAI — PARTS AND OPERATION MANUAL — FINAL COPY (07/09/01) — PAGE 131 ISUZU 4BD1 — NOZZLE ASSY . NOZZLE ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 5153110191 INJ. NOZZLE ............................. 4 ................ REPLACES 5153110190 2 1153300941 HOLDER ASSY . ........................ 4 ................ INCL. ITEMS W/# 4 [...]

  • Page 132

    P A GE 132 — DCA-40SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (07/09/01) ISUZU 4BD1 — OIL FIL TER ASSY . OIL FIL TER ASSY .[...]

  • Page 133

    DCA-40SSAI — PARTS AND OPERATION MANUAL — FINAL COPY (07/09/01) — PAGE 133 ISUZU 4BD1 — OIL FIL TER ASSY . OIL FIL TER ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 5132002262 O I L F I L TER ASSY . .................... 1 ................ INCL. ITEMS W/# 2 # 1878102201 OIL FIL TER ELEMENT KIT ....... 1 ................ INCL. ITEMS W/&[...]

  • Page 134

    P A GE 134 — DCA-40SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (07/09/01) ISUZU 4BD1 — FUEL FIL TER ASSY . FUEL FIL TER ASSY .[...]

  • Page 135

    DCA-40SSAI — PARTS AND OPERATION MANUAL — FINAL COPY (07/09/01) — PAGE 135 ISUZU 4BD1 — FUEL FIL TER ASSY . FUEL FIL TER ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 9132004193 FUEL FIL TER ASSY . ................. 1 ................ INCL. ITEMS W/# 2 # 5878100500 ELEMENT KIT ........................... 1 ................ INCL. ITEMS[...]

  • Page 136

    P A GE 136 — DCA-40SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (07/09/01) ISUZU 4BD1 — ENGINE A CCESSORIES ENGINE ACCESSORIES[...]

  • Page 137

    DCA-40SSAI — PARTS AND OPERATION MANUAL — FINAL COPY (07/09/01) — PAGE 137 ISUZU 4BD1 — ENGINE A CCESSORIES ENGINE ACCESSORIES NO . P AR T NO . P AR T NAME QTY . REMARKS 1 8944533001 T A CHOMETER DRIVE ASSY . . .. 1 ................ REPLACES 8944533000 3 1096234650 P A CKING 1 4 0500408200 B O L T 2[...]

  • Page 138

    P A GE 138 — DCA-40SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (07/09/01) P A YMENT TERMS T er ms of pa yment f or par ts are net 10 day s. FREIGHT POLICY All parts orders will be shipped collect or prepaid with the charges added to the invoice. All shipments are F .O .B. point of or igin. Multiquip ’ s responsibility ceases when a si[...]

  • Page 139

    DCA-40SSAI — PARTS AND OPERATION MANUAL — FINAL COPY (07/09/01) — PAGE 139 NO TE P A GE[...]

  • Page 140

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