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Multiquip DCA70US13CAN manual

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Table of contents for the manual

  • Page 1

    Opera tiOn and p ar ts Manual THIS MANU AL MUST A CCOMP ANY THE EQUIPMENT A T ALL TIMES. T o find the latest re vision of this publication, visit our website at: www .multiquip.com ® WHISPER W A TT™ SERIES MODEL DCA70USI3CAN 60HZ GENERA TOR (ISUZU BJ4JJ1-XYGD-02 DIESEL ENGINE) P AR TS LIST NO. M2870400304C M2874400004 Re vision #1 (09/24/13)[...]

  • Page 2

              FUEL AND CHEMICAL W ARNING Diesel engine exhaust and some of its constituent[...]

  • Page 3

              If you belie ve that y our vehicle has a def ect that could cause a crash or co[...]

  • Page 4

              T ABLE OF CONTENTS DCA70USI3CAN Generator Fuel and Chemical Warnings .......[...]

  • Page 5

              P AR TS ORDERING PROCEDURES www .multiquip .com Or dering par ts has never been[...]

  • Page 6

              SAFETY INFORMA TION Do not operate or service the equipment before reading t[...]

  • Page 7

              SAFETY INFORMA TION  CA UTION  [...]

  • Page 8

              SAFETY INFORMA TION ENGINE SAFETY D ANGER  The engine fuel e xhaust gases[...]

  • Page 9

              SAFETY INFORMA TION  D ANGER  DO NO T star [...]

  • Page 10

              SAFETY INFORMA TION  D[...]

  • Page 11

              SAFETY INFORMA TION  If the batter y liquid (dilute sulfuric acid) comes [...]

  • Page 12

                 Generator Specifications  D[...]

  • Page 13

              DIMENSIONS Figure 1. Dimensions    Dimensions Ref[...]

  • Page 14

              INST ALLA TION Figure 2. T ypical Generator Grounding Application[...]

  • Page 15

              INST ALLA TION   ?[...]

  • Page 16

              GENERA TOR This generator (Figure 3) is a high quality por table (require[...]

  • Page 17

             MAJOR COMPONENTS Figure 3. Major Components   ?[...]

  • Page 18

              GENERA TOR CONTROL P ANEL Figure 4. Generator Control P anel 1000 2000 30[...]

  • Page 19

             NOTES[...]

  • Page 20

              ENGINE OPERA TING P ANEL Figure 5. Engine Operating Panel OFF W U V OFF W[...]

  • Page 21

             The definitions below describe the controls and functions of the Engine Oper[...]

  • Page 22

              OUTPUT TERMINAL P ANEL F AMILIARIZA TION  ?[...]

  • Page 23

             OUTPUT TERMINAL P ANEL F AMILIARIZA TION    [...]

  • Page 24

              OUTPUT TERMINAL P ANEL F AMILIARIZA TION ?[...]

  • Page 25

             LOAD APPLICA TION   Alwa y[...]

  • Page 26

              GENERA TOR OUTPUTS   ?[...]

  • Page 27

             GENERA TOR OUTPUTS/GAUGE READING     ?[...]

  • Page 28

              OUTPUT TERMINAL P ANEL CONNECTIONS  ?[...]

  • Page 29

             OUTPUT TERMINAL P ANEL CONNECTIONS [...]

  • Page 30

              INSPECTION/SETUP  T o pro[...]

  • Page 31

             INSPECTION/SETUP Refueling Procedure: 1 .   [...]

  • Page 32

               [...]

  • Page 33

                 This unit is of negativ e ground DO NO T connect [...]

  • Page 34

              GENERA TOR ST AR T -UP PROCEDURE  [...]

  • Page 35

             GENERA TOR ST AR T -UP PROCEDURE the problem. If the engine is r unning smoot[...]

  • Page 36

              GENERA TOR SHUT -DOWN PROCEDURES 2 . Place the engine speed s witch (Figu[...]

  • Page 37

             * 1 Replace engine oil and filter at 100 hours, first time only . * 2 Add ?[...]

  • Page 38

              MAINTENANCE If the engine is operating in v er y dusty or dry grass condi[...]

  • Page 39

              Check the cr ankcase oil lev el[...]

  • Page 40

              TRAILER MAINTENANCE ?[...]

  • Page 41

             TRAILER MAINTENANCE  T railer brak es should be inspected t[...]

  • Page 42

              TRAILER MAINTENANCE ?[...]

  • Page 43

             TRAILER MAINTENANCE   ?[...]

  • Page 44

              TRAILER WIRING DIAGRAM Figure 62. T railer/T owing V ehicle Wiring Diagra[...]

  • Page 45

             GENERA TOR WIRING DIAGRAM Figure 63. Generator Wiring Diagram[...]

  • Page 46

              ENGINE WIRING DIAGRAM Figure 64. Engine Wiring Diagram[...]

  • Page 47

             CONTROLLER WIRING DIAGRAM Figure 65. Engine Controller[...]

  • Page 48

              TROUBLESHOOTING (GENERA TOR) Practically all breakdowns can be pre vented[...]

  • Page 49

             TROUBLESHOOTING (DIAGNOSTIC LAMP) The engine controller of this generator dia[...]

  • Page 50

              EXPLANA TION OF CODE IN REMARKS COLUMN The f ollowing section e xplains t[...]

  • Page 51

             SUGGESTED SP ARE P AR TS DCA70USI3CAN WHISPER W A TT GENERA T OR [...]

  • Page 52

              GENERA TOR ASSY . 3 2 1-12 1-1 1 12 9 6 7 1-10 14 13 16 17 18 21 20 21 23[...]

  • Page 53

             GENERA TOR ASSY .       ?[...]

  • Page 54

              CONTROL BOX ASSY .[...]

  • Page 55

                     [...]

  • Page 56

              CONTROL BOX ASSY .[...]

  • Page 57

             CONTROL BOX ASSY .       ?[...]

  • Page 58

              CONTROL BOX ASSY .[...]

  • Page 59

             CONTROL BOX ASSY .       ?[...]

  • Page 60

              ENGINE AND RADIA TOR ASSY . 1A 4 5 6 46 47 71 70 69 68 30A 17A 17B[...]

  • Page 61

             ENGINE AND RADIA TOR ASSY .       ?[...]

  • Page 62

              ENGINE AND RADIA TOR ASSY . (CONTINUED) 1A 4 5 6 46 47 71 70 69 68 30A 17[...]

  • Page 63

             ENGINE AND RADIA TOR ASSY . (CONTINUED)     [...]

  • Page 64

              OUTPUT TERMINAL ASSY . 28A 28A 28 4 5 6 4 6 5 11 11 A 11 B 12 12A 28 39 3[...]

  • Page 65

             OUTPUT TERMINAL ASSY .       [...]

  • Page 66

              BA TTER Y ASSY .[...]

  • Page 67

             BA TTER Y ASSY .       [...]

  • Page 68

              MUFFLER ASSY .[...]

  • Page 69

             MUFFLER ASSY .       ?[...]

  • Page 70

              FUEL T ANK ASSY .[...]

  • Page 71

             FUEL T ANK ASSY .       ?[...]

  • Page 72

              ENCLOSURE #1 ASSY .[...]

  • Page 73

             ENCLOSURE #1 ASSY .       [...]

  • Page 74

              ENCLOSURE ASSY . #1 (CONTINUED)[...]

  • Page 75

             ENCLOSURE ASSY . #1 (CONTINUED)       [...]

  • Page 76

              ENCLOSURE 2 ASSY .[...]

  • Page 77

             ENCLOSURE 2 ASSY .       ?[...]

  • Page 78

              RUBBER SEALS ASSY .[...]

  • Page 79

             RUBBER SEALS ASSY .       [...]

  • Page 80

              NAMEPLA TE AND DECALS ASSY . 53A 53 53A 54 54A 6A 6 53 36 30 24 30A 3A 55[...]

  • Page 81

             NAMEPLA TE AND DECALS ASSY .       [...]

  • Page 82

              NAMEPLA TE AND DECALS ASSY . 53A 53 53A 54 54A 6A 6 53 36 30 24 30A 3A 55[...]

  • Page 83

             NAMEPLA TE AND DECALS ASSY .       [...]

  • Page 84

              TERMS AND CONDITIONS OF SALE — P AR TS P A YMENT TERMS T er ms of payme[...]

  • Page 85

             NOTES[...]

  • Page 86

    Opera tiOn and p ar ts Manual Y our Local Dealer is: HERE’S HOW TO GET HELP PLEASE HA VE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING United St a teS Multiquip Corporate Office MQ P ar ts Department 18910 Wilmington A ve. Carson, CA 90746 Contact: mq@multiquip .com T el. (800) 421-1244 F ax (310) 537-3927 800-427-1244 310-537-3700 F ax: 800-[...]