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Multiquip SGW-250SS manual

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Table of contents for the manual

  • Page 1

    © COPYRIGHT 2001, MUL TIQUIP INC . MQ POWER P AR TS AND OPERA TION MANUAL WHISPER WELD TM DC WELDER/AC GENERA TOR Model SGW-250SS Re vision #2 (08/08/01) MUL TIQUIP INC. P ARTS DEP ARTMENT : 18910 WILMINGT ON AVE. 800-427-1244 CARSON, CALIFORNIA 90746 F AX: 800-672-7877 310-537-3700 SERVICE DEP AR TMENT : 800-421-1244 800-478-1244 F AX: 310-537-39[...]

  • Page 2

    P A GE 2 — SGW -250SS DC WELDER/A C GENERA T OR— P ARTS & OPERA TION MANU AL — REV . #2 (08/08/01)[...]

  • Page 3

    SGW-250SS DC WELDER/AC GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (08/08/01) — PAGE 3 HERE'S HOW TO GET HELP PLEASE HA VE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING P P P P P AR AR AR AR AR TS DEP TS DEP TS DEP TS DEP TS DEP AR AR AR AR AR TMENT TMENT TMENT TMENT TMENT 800/427-1244 or 310/537-3700 F AX: 800/672-7877 or 310/[...]

  • Page 4

    P A GE 4 — SGW -250SS DC WELDER/A C GENERA T OR— P ARTS & OPERA TION MANU AL — REV . #2 (08/08/01) T ABLE OF CONTENTS Here's How T o Get Help ............................................ 3 T able Of Contents ..................................................... 4 P ar ts Order ing Procedures ....................................... 5 [...]

  • Page 5

    SGW-250SS DC WELDER/AC GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (08/08/01) — PAGE 5 P AR TS ORDERING PR OCEDURES Get special freight allowances when you order 10 or more line items via F AX!** ■ UPS Ground Service at no charge for freight ■ PS Third Da y Ser vice at one-half of actual freight cost No other allow ances on freight[...]

  • Page 6

    P A GE 6 — SGW -250SS DC WELDER/A C GENERA T OR — P ARTS & OPERA TION MANU AL — REV . #2 (08/08/01) R ULES FOR SAFE OPERA TION CA UTION: F ailure to follo w instructions in this manual ma y lead to ser ious injur y or e ven death! This equipment is to be operated by trained and qualified personnel only! This equipment is for industrial us[...]

  • Page 7

    SGW-250SS DC WELDER/AC GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (08/08/01) — PAGE 7 CA UTION: This generator is a source of providing LETHAL high voltages. Never permit unqualified personnel-especially children to operate the generator . ■ Always refuel in a well-ventilated area, away from sparks and open flames. ■ This generato[...]

  • Page 8

    P A GE 8 — SGW -250SS DC WELDER/A C GENERA T OR — P ARTS & OPERA TION MANU AL — REV . #2 (08/08/01) OPERA TION AND SAFETY DECALS[...]

  • Page 9

    SGW-250SS DC WELDER/AC GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (08/08/01) — PAGE 9 OPERA TION AND SAFETY DECALS P/N DCL160[...]

  • Page 10

    P A GE 10 — SGW -250SS DC WELDER/A C GENERA T OR — P ARTS & OPERA TION MANU AL — REV . #2 (08/08/01) SGW -250SS — SPECIFICA TIONS The maximum output of the engine listed above is applicable to supplying electrical power for continuous service at ambient conditions in accordance with SAE T est cord J607. The abo v e ambient conditions ar[...]

  • Page 11

    SGW-250SS DC WELDER/AC GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (08/08/01) — PAGE 11 SGW -250SS — GENERAL INFORMA TION SGW -250SS F AMILIARIZA TION Generator The MQ P ower Model SGW -250SS w elder/generator can provide 200 amps of welding current when in the CV/DC mode and 250 amps of welding current when in the CC/DC mode. When u[...]

  • Page 12

    P A GE 12 — SGW -250SS DC WELDER/A C GENERA T OR — P ARTS & OPERA TION MANU AL — REV . #2 (08/08/01) Figure 1. SGW -250SS Dimensions SGW -250SS — DIMENSIONS[...]

  • Page 13

    SGW-250SS DC WELDER/AC GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (08/08/01) — PAGE 13 Explanation of Chart: This section is intended to provide the user with trailer ser- vice and maintenance inf ormation. The ser vice and main- tenance guidelines referenced in this section apply a wide range of trailers. Remember periodic inspection[...]

  • Page 14

    P A GE 14 — SGW -250SS DC WELDER/A C GENERA T OR — P ARTS & OPERA TION MANU AL — REV . #2 (08/08/01) SGW -250SS — TRAILER-SPECIFICA TIONS s n o i t a c i f i c e p S . 1 e l b a T L E D O M N O I T A C I L P P A L E U F L L E C E K A R B M E T S Y S R W V G E M A R F H T G N E L E M A R F H T D I W K C A J D N A T S W 0 1 - R L R T , 5 [...]

  • Page 15

    SGW-250SS DC WELDER/AC GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (08/08/01) — PAGE 15 ) t ' n o C ( s n o i t a c i f i c e p S . 1 e l b a T L E D O M R E L P U O C S E R I T S L E E H W E L X A S B U H N O I S N E P S U S L A C I R T C E L E W 0 1 - R L R T S S A L C L L A B " 2 E L B A T S U J D A 2 C 3 1 - 5 7 1" 0[...]

  • Page 16

    P A GE 16 — SGW -250SS DC WELDER/A C GENERA T OR — P ARTS & OPERA TION MANU AL — REV . #2 (08/08/01) Tires/Wheels/Lug Nuts Tires and wheels are a v er y impor tant and critical components of the trailer . When specifying or replacing the trailer wheels it is impor tant the wheels, tires , and axle are properly matched. CAUTION: DO NO T at[...]

  • Page 17

    SGW-250SS DC WELDER/AC GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (08/08/01) — PAGE 17 s t n e m e r i u q e R e u q r o T n o i s n e p s u S . 4 e l b a T m e t I ) . s b L - . t F ( e u q r o T T L O B - U " 8 / 35 3 - X A M 0 3 - N I M T L O B - U " 6 1 / 70 6 - X A M 5 4 - N I M T L O B - U " 2 / 10 6 - X A M 5 4 -[...]

  • Page 18

    P A GE 18 — SGW -250SS DC WELDER/A C GENERA T OR — P ARTS & OPERA TION MANU AL — REV . #2 (08/08/01) SGW -250SS — TRAILER-WIRING DIA GRAM[...]

  • Page 19

    SGW-250SS DC WELDER/AC GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (08/08/01) — PAGE 19 SGW -250SS — T O WING T o reduce the possibility of an accident while transpor ting the generator on public roads, always make sure the trailer (Figure 4) and the towing vehicle are in good operating condition and both units are mechanically sound[...]

  • Page 20

    P A GE 20 — SGW -250SS DC WELDER/A C GENERA T OR — P ARTS & OPERA TION MANU AL — REV . #2 (08/08/01) Figures 5 and 6 show the location of the controls and indicators. The functions of each control or indicator is described below and on the preceding page. 1 . W elding T ype (Wire/Stick) Selector Switc h (CV/CC) – T ur n this selector s [...]

  • Page 21

    SGW-250SS DC WELDER/AC GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (08/08/01) — PAGE 21 16 . P ositive W elding Output T erminal – Connect the welding cable to this terminal. Select the appropriate polarities according to the application. See T able 7. 1 7 . Negative Welding Output T erminal – Connect the negative cable of the weld[...]

  • Page 22

    P A GE 22 — SGW -250SS DC WELDER/A C GENERA T OR — P ARTS & OPERA TION MANU AL — REV . #2 (08/08/01) s e z i S e l b a C g n i d l e W . 6 e l b a T / ) t f ( h t g n e L e l b a C l a t o T ) A ( t n e r r u C 0 50 0 15 2 10 5 10 0 20 5 20 0 3 0 0 14 #4 #4 #3 #3 #2 #1 # 0 5 13 #3 #3 #2 #1 #0 / 1 #0 / 2 # 0 0 22 #2 #2 #1 #0 / 1 #0 / 2 #0 [...]

  • Page 23

    SGW-250SS DC WELDER/AC GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (08/08/01) — PAGE 23 General Inspection Prior to Operation The SGW -250SS utilizes a generator that has been thoroughly inspected and accepted prior to shipment from the f actor y . How e v er , be sure to check f or damaged par ts or components , or loose nuts and bolt[...]

  • Page 24

    P A GE 24 — SGW -250SS DC WELDER/A C GENERA T OR — P ARTS & OPERA TION MANU AL — REV . #2 (08/08/01) Lubrication Oil Fill the engine crankcase with lubricating oil through the filler hole, but do not overfill. Make sure the welder/generator is le v el. With the dipstick inser ted all the wa y , b ut without being screw into the filler hol[...]

  • Page 25

    SGW-250SS DC WELDER/AC GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (08/08/01) — PAGE 25 BL W -400SSW — PRE-SETUP Operation in Freezing W eather When operating in freezing weather , be cer tain that the proper amount of antifreez e has been added. See T ab le 10 f or antifreeze operating temperatures. Day-to-day addition of coolant or[...]

  • Page 26

    P A GE 26 — SGW -250SS DC WELDER/A C GENERA T OR — P ARTS & OPERA TION MANU AL — REV . #2 (08/08/01) SGW -250SS — INSTR UMENT A TION Power Outlets The generator has the following 60 Hz, 120/240 volt single- phase receptacles. z z z z z Single Phase One Duple x NEMA (GFCI) 5-20R (120V , 20 Amp) One T wist Loc k NEMA L5-30R (120V , 25 Amp[...]

  • Page 27

    SGW-250SS DC WELDER/AC GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (08/08/01) — PAGE 27 SGW -250SS — LO AD APPLICA TION Single Phase Load Always be sure to check the nameplate on the generator and equipment to insure the wattage, amperage and frequency requirements are satisfactorily supplied by the generator for operating the equipm[...]

  • Page 28

    P A GE 28 — SGW -250SS DC WELDER/A C GENERA T OR — P ARTS & OPERA TION MANU AL — REV . #2 (08/08/01) SGW -250SS — WELDER OPERA TING INSTR UCTIONS W elding Cab les and P olarities Connect the welding cables (Figure 8) to the welder's output ter minals located on the control panel. The output ter minals have positive(+) and negative([...]

  • Page 29

    SGW-250SS DC WELDER/AC GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (08/08/01) — PAGE 29 SGW -250SS — WELDER OPERA TING INSTR UCTIONS CAUTION : NEVER NEVER NEVER NEVER NEVER switch the CV/CC Selector Selector Selector Selector Selector Switch Switch Switch Switch Switch during any welding operation. When switching a selector switch, f[...]

  • Page 30

    P A GE 30 — SGW -250SS DC WELDER/A C GENERA T OR — P ARTS & OPERA TION MANU AL — REV . #2 (08/08/01) Duty Cycle The welder is rated at 100% duty cycle at 250 amps. However the duty cycle depends upon the welding current. Select the appropriate duty cycle from T able 7 to prevent overload. W elding and A uxiliary Outputs. The welding and a[...]

  • Page 31

    SGW-250SS DC WELDER/AC GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (08/08/01) — PAGE 31 SGW -250SS — ENGINE OPERA TING INSTRUCTIONS WARNING: Before Starting 1. Be sure to disconnect the electrical load and switch the main circuit breaker to the “ OFF ” position prior to starting the engine. 2. Never start the engine with the main[...]

  • Page 32

    P A GE 32 — SGW -250SS DC WELDER/A C GENERA T OR — P ARTS & OPERA TION MANU AL — REV . #2 (08/08/01) SGW -250SS — MAINTENANCE General Inspection At least daily or prior to each use, the welder/AC generator should be cleaned and inspected for deficiencies. Check for loose, missing or damaged nuts, bolts or other fasteners. Also check for[...]

  • Page 33

    SGW-250SS DC WELDER/AC GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (08/08/01) — PAGE 33 SGW -250SS — MAINTENANCE E C N A N E T N I A M / N O I T C E P S N I Y L I A D s r H 0 1 s r H 0 5 2 s r H 0 0 5 s r H 0 0 0 1 E N I G N E s l e v e L d i u l F e n i g n E k c e h C X r e n a e l C r i A k c e h C X l e v e L d i c A y r e t t a [...]

  • Page 34

    P A GE 34 — SGW -250SS DC WELDER/A C GENERA T OR — P ARTS & OPERA TION MANU AL — REV . #2 (08/08/01) W elder/Generator Storage For storage of the generating set for over 30 days, the following is required: z Drain the fuel tank completely . z Run the engine until the gasoline in the carburetor is completely consumed . z Completely drain t[...]

  • Page 35

    SGW-250SS DC WELDER/AC GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (08/08/01) — PAGE 35 SGW -250SS — ENGINE/GENERA T OR WIRING DIA GRAM[...]

  • Page 36

    P A GE 36 — SGW -250SS DC WELDER/A C GENERA T OR — P ARTS & OPERA TION MANU AL — REV . #2 (08/08/01) SGW -250SS — TR OUBLESHOO TING (WELDER) Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, please take a remedial action following the G N I T O O H S E L B U O R [...]

  • Page 37

    SGW-250SS DC WELDER/AC GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (08/08/01) — PAGE 37 SGW -250SS — TR OUBLESHOO TING (ENGINE) ) 1 T R A P ( G N I T O O H S E L B U O R T E N I G N E . 5 1 E L B A T M O T P M Y S M E L B O R P E L B I S S O P N O I T U L O S . t r a t s t o n s e o d e n i g n E ? l e u f o N . l e u f h s i n e l p[...]

  • Page 38

    P A GE 38 — SGW -250SS DC WELDER/A C GENERA T OR — P ARTS & OPERA TION MANU AL — REV . #2 (08/08/01) SGW -250SS — TR OUBLESHOO TING (ENGINE) ) 2 T R A P ( G N I T O O H S E L B U O R T E N I G N E . 5 1 E L B A T M O T P M Y S M E L B O R P E L B I S S O P N O I T U L O S t o n s i n o i t u l o v e r e n i g n E . h t o o m s ? y t r i[...]

  • Page 39

    SGW-250SS DC WELDER/AC GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (08/08/01) — PAGE 39 SGW -250SS — TR OUBLESHOO TING (ENGINE) ) 3 T R A P ( G N I T O O H S E L B U O R T E N I G N E . 5 1 E L B A T M O T P M Y SM E L B O R P E L B I S S O PN O I T U L O S r e t r a t s d n a t r a t s o t s l i a f e n i g n E . s e t a t o r ? t i[...]

  • Page 40

    P A GE 40 — SGW -250SS DC WELDER/A C GENERA T OR — P ARTS & OPERA TION MANU AL — REV . #2 (08/08/01) EXPLANA TION OF CODE IN REMARKS COLUMN How to read the marks and remarks used in this parts book. Items Found In the “ Remarks ” Column Serial Numbers-Where indicated, this indicates a serial number range (inclusive) where a particular[...]

  • Page 41

    SGW-250SS DC WELDER/AC GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (08/08/01) — PAGE 41 SGW -250SS — SUGGESTED SP ARE P AR TS SGW SGW SGW SGW SGW W/HOND W/HOND W/HOND W/HOND W/HOND A GX610 AIR-COOLED ENGINE 1 A GX610 AIR-COOLED ENGINE 1 A GX610 AIR-COOLED ENGINE 1 A GX610 AIR-COOLED ENGINE 1 A GX610 AIR-COOLED ENGINE 1 T T T T T O 3 [...]

  • Page 42

    P A GE 42 — SGW -250SS DC WELDER/A C GENERA T OR — P ARTS & OPERA TION MANU AL — REV . #2 (08/08/01) SGW -250SS — GENERA T OR ASSY . GENERA T OR ASSY .[...]

  • Page 43

    SGW-250SS DC WELDER/AC GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (08/08/01) — PAGE 43 SGW -250SS — GENERA T OR ASSY . GENERA T OR ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 D2110100003 RO TOR ASSY .......................... 1 .......... INCLUDES ITEMS W/ * 1-1 * 0601820037 RECTIFIER .............................. 1 .......... [...]

  • Page 44

    P A GE 44 — SGW -250SS DC WELDER/A C GENERA T OR — P ARTS & OPERA TION MANU AL — REV . #2 (08/08/01) SGW -250SS — CONTR OL P ANEL ASSY . CONTR OL P ANEL ASSY .[...]

  • Page 45

    SGW-250SS DC WELDER/AC GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (08/08/01) — PAGE 45 SGW -250SS — CONTR OL P ANEL ASSY . CONTR OL P ANEL ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 D2205000203 CONTR OL P ANEL ............................................. 1 ........... D25122 00002 2 0021805020 MACHINE SCREW 4 3 0601831841 C V [...]

  • Page 46

    P A GE 46 — SGW -250SS DC WELDER/A C GENERA T OR — P ARTS & OPERA TION MANU AL — REV . #2 (08/08/01) SGW -250SS — CONTR OL P ANEL ASSY . CONTR OL P ANEL ASSY .[...]

  • Page 47

    SGW-250SS DC WELDER/AC GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (08/08/01) — PAGE 47 SGW -250SS — CONTR OL P ANEL ASSY . CONTR OL P ANEL ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 4 1 0601804211 CURRENT TRANSFORMER ............................. 3 ........... MC T -100Y 4 2 0027104012 MACHINE SCREW 6 4 3 0601823204 RECTIFIER ...[...]

  • Page 48

    P A GE 48 — SGW -250SS DC WELDER/A C GENERA T OR — P ARTS & OPERA TION MANU AL — REV . #2 (08/08/01) SGW -250SS — ELECTRIC P AR TS ASSY . ELECTRIC P A R TS ASSY .[...]

  • Page 49

    SGW-250SS DC WELDER/AC GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (08/08/01) — PAGE 49 SGW -250SS — ELECTRIC P AR TS ASSY . ELECTRIC P A R TS ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 D2263500303 AC R E AC TO R 2 2 D2263500403 DC R E AC T OR ..................... 1 ............... INCLUDES ITEMS W/ * 2-1 * 0601831054 THERMOST [...]

  • Page 50

    P A GE 50 — SGW -250SS DC WELDER/A C GENERA T OR — P ARTS & OPERA TION MANU AL — REV . #2 (08/08/01) SGW -250SS — B A TTER Y ASSY . BA TTER Y ASSY .[...]

  • Page 51

    SGW-250SS DC WELDER/AC GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (08/08/01) — PAGE 51 SGW -250SS — B A TTER Y ASSY . BA TTER Y ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 0805081004 B A TTER Y SHEET .................. 1 ............ REPLACES 1702202104 2 D2345200004 B A TTER Y BAND 1 3 0805082704 B A TTER Y BOL T 2 4 0037806000[...]

  • Page 52

    P A GE 52 — SGW -250SS DC WELDER/A C GENERA T OR — P ARTS & OPERA TION MANU AL — REV . #2 (08/08/01) SGW -250SS — T AIL PIPE ASSY . T AIL PIPE ASSY .[...]

  • Page 53

    SGW-250SS DC WELDER/AC GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (08/08/01) — PAGE 53 SGW -250SS — T AIL PIPE ASSY . T AIL PIPE ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 D2335100013 OUTLET PIPE 1 2 D9102200104 PIPE BAND 1 3 0016908030 HEX HEAD BOL T 1[...]

  • Page 54

    P A GE 54 — SGW -250SS DC WELDER/A C GENERA T OR — P ARTS & OPERA TION MANU AL — REV . #2 (08/08/01) SGW -250SS — FUEL T ANK ASSY . FUEL T ANK ASSY .[...]

  • Page 55

    SGW-250SS DC WELDER/AC GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (08/08/01) — PAGE 55 SGW -250SS — FUEL T ANK ASSY . FUEL T ANK ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 A6365000402B FUEL T ANK ................................ 1 ......... INCLUDES ITEMS W/ * 1-1 * 0810105900 CAP FUEL T ANK ....................... 1 ......... [...]

  • Page 56

    P A GE 56 — SGW -250SS DC WELDER/A C GENERA T OR — P ARTS & OPERA TION MANU AL — REV . #2 (08/08/01) SGW -250SS — ENCLOSURE ASSY . ENCLOSURE ASSY .[...]

  • Page 57

    SGW-250SS DC WELDER/AC GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (08/08/01) — PAGE 57 SGW -250SS — ENCLOSURE ASSY . ENCLOSURE ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 D2415000412 BASE 1 1- 1 0226900130 EDGE CO VER 1 2 D2415400014 BASE CO VER 1 3 0016906016 HEX HEAD BOL T 4 4 D2305100004 ENGINE BASE 1 5 D2418500104 GENERA T O[...]

  • Page 58

    P A GE 58 — SGW -250SS DC WELDER/A C GENERA T OR — P ARTS & OPERA TION MANU AL — REV . #2 (08/08/01) SGW -250SS — NAME PLA TE AND DECALS ASSY . NAME PLA TE AND DECALS ASSY .[...]

  • Page 59

    SGW-250SS DC WELDER/AC GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (08/08/01) — PAGE 59 SGW -250SS — NAME PLA TE AND DECALS ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1* D2552000404 D E C A L : OPERA TING INSTR UCTIONS ............ 1 .......... REPLACES D25200040B 2* D9512100203 D E C A L : C A UTION (MUL TIPLE) ..................[...]

  • Page 60

    P A GE 60 — SGW -250SS DC WELDER/A C GENERA T OR — P ARTS & OPERA TION MANU AL — REV . #2 (08/08/01) HOND A GX610VXD ENGINE — CYLINDER HEAD ASSY . CYLINDER HEAD ASSY .[...]

  • Page 61

    SGW-250SS DC WELDER/AC GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (08/08/01) — PAGE 61 CYLINDER HEAD ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 12210ZJ1000 CYLINDER HEAD COMP ., R. ....... 1 .... INCLUDES ITEMS W/ * 2 12220ZJ1U80 CYLINDER HEAD COMP ., L. ....... 1 .... INCLUDES ITEMS W/ * 3 * 12205ZE2305 GUIDE, EX. V AL VE (OS) 4[...]

  • Page 62

    P A GE 62 — SGW -250SS DC WELDER/A C GENERA T OR — P ARTS & OPERA TION MANU AL — REV . #2 (08/08/01) HOND A GX610VXD ENGINE — CYLINDER B ARREL ASSY . CYLINDER BARREL ASSY .[...]

  • Page 63

    SGW-250SS DC WELDER/AC GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (08/08/01) — PAGE 63 CYLINDER BARREL ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 12000ZJ1810 CYLINDER BARREL ASSY . .............. 1 ............... INCLUDES ITEMS W/ * 2 12356ZJ1000 CO VER, BREA THER 1 3 12358ZJ1000 GASKET , BREA THER CO VER 1 4 12372ZE2300 V AL VE[...]

  • Page 64

    P A GE 64 — SGW -250SS DC WELDER/A C GENERA T OR — P ARTS & OPERA TION MANU AL — REV . #2 (08/08/01) HOND A GX610VXD ENGINE — CRANKCASE CO VER ASSY . CRANKCASE CO VER ASSY .[...]

  • Page 65

    SGW-250SS DC WELDER/AC GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (08/08/01) — PAGE 65 CRANKCASE CO VER ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 11300ZJ1000 CO VER ASSY ., CRANKCASE ..... 1 ......... INCLUDES ITEMS W/* 2 11381ZJ1000 GASKET , CASE CO VER 1 3 12105ZAO701 BO L T , SEALING 1 4* 13321ZJ1000 BEARING A, MAIN (BLUE) 1 [...]

  • Page 66

    P A GE 66 — SGW -250SS DC WELDER/A C GENERA T OR — P ARTS & OPERA TION MANU AL — REV . #2 (08/08/01) HOND A GX610VXD ENGINE — CRANKSHAFT ASSY . CRANKSHAFT ASSY .[...]

  • Page 67

    SGW-250SS DC WELDER/AC GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (08/08/01) — PAGE 67 HOND A GX610VXD ENGINE — CRANKSHAFT ASSY . CRANKSHAFT ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 3 13310ZJ0880 CRANKSHAFT COMP . V -TYPE 1 4 90401ZJ1000 W ASHER, CRANKSHAFT THR UST 1[...]

  • Page 68

    P A GE 68 — SGW -250SS DC WELDER/A C GENERA T OR — P ARTS & OPERA TION MANU AL — REV . #2 (08/08/01) HOND A GX610VXD ENGINE — PIST ON ASSY . PIST ON ASSY .[...]

  • Page 69

    SGW-250SS DC WELDER/AC GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (08/08/01) — PAGE 69 HOND A GX610VXD ENGINE — PIST ON ASSY . PIST ON ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 13010ZE8601 RING SET , PIST ON (STD) NIPPON 2 13011ZE8601 RING SET , PIST ON (0.25) NIPPON 2 13011ZE8602 RING SET , PIST ON (0.25) TEIK OKU 2 13012ZE86[...]

  • Page 70

    P A GE 70 — SGW -250SS DC WELDER/A C GENERA T OR — P ARTS & OPERA TION MANU AL — REV . #2 (08/08/01) HOND A GX610VXD ENGINE — CAMSHAFT ASSY . CAMSHAFT ASSY .[...]

  • Page 71

    SGW-250SS DC WELDER/AC GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (08/08/01) — PAGE 71 CAMSHAFT ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 12209ZE8003 SEAL, V AL VE STEM 2 2 14100ZJ1801 CAMSHAFT ASSY . ................................................ 1 ......... INCLUDES ITEM W/ * 3 * 14110ZJ1801 CAMSHAFT COMP . .................[...]

  • Page 72

    P A GE 72 — SGW -250SS DC WELDER/A C GENERA T OR — P ARTS & OPERA TION MANU AL — REV . #2 (08/08/01) HOND A GX610VXD ENGINE — F AN CO VER ASSY . F AN CO VER ASSY .[...]

  • Page 73

    SGW-250SS DC WELDER/AC GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (08/08/01) — PAGE 73 HOND A GX610VXD ENGINE — F AN CO VER ASSY . F AN CO VER ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 19611ZJ1800ZB CO VER, F AN 1 4 19612ZJ1000 PLA TE, R SIDE 1 5 19614ZJ1000 PLA TE, L SIDE 1 6 19615ZJ1000 HOOD F AN CO VER 1 7 19617ZJ4000 CO VE[...]

  • Page 74

    P A GE 74 — SGW -250SS DC WELDER/A C GENERA T OR — P ARTS & OPERA TION MANU AL — REV . #2 (08/08/01) HOND A GX610VXD ENGINE — CARBURET OR ASSY . CARBURET OR ASSY .[...]

  • Page 75

    SGW-250SS DC WELDER/AC GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (08/08/01) — PAGE 75 HOND A GX610VXD ENGINE — CARBURET OR ASSY . CARBURET OR ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 12357ZJ1000 TUBE, BREA THER 1 2 15772551000 CLIP , BREA THER TUBE 1 3 * # 16010ZG8000 GASKET SET 1 4 * 16011382004 V A L V E S E T , F L O A T [...]

  • Page 76

    P A GE 76 — SGW -250SS DC WELDER/A C GENERA T OR — P ARTS & OPERA TION MANU AL — REV . #2 (08/08/01) HOND A GX610VXD ENGINE — AIR CLEANER ASSY . AIR CLEANER ASSY .[...]

  • Page 77

    SGW-250SS DC WELDER/AC GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (08/08/01) — PAGE 77 AIR CLEANER ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 17010ZJ1000 ELEMENT SET , AIR CLEANER ............. 1 ......... INCLUDES ITEMS W/ * 2 * 17216ZJ1000 GASKET A, ELEMENT 1 3 * 17217ZJ1000 GASKET B, ELEMENT 1 4 17218ZJ1000 FI L TER (OUTER) 1 [...]

  • Page 78

    P A GE 78 — SGW -250SS DC WELDER/A C GENERA T OR — P ARTS & OPERA TION MANU AL — REV . #2 (08/08/01) HOND A GX610VXD ENGINE — MUFFLER ASSY . MUFFLER ASSY .[...]

  • Page 79

    SGW-250SS DC WELDER/AC GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (08/08/01) — PAGE 79 MUFFLER ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 06183ZJ1820 MUFFLER KIT HIGH B ................. 1 ........ INCLUDES ITEMS W/* 2* 18310ZJ1000 MUFFLER COMP . HIGH .............. 1 ........ 18310ZJ1003 3* 18321ZJ1000 PR O TECT OR,MUFFLER HIGH [...]

  • Page 80

    P A GE 80 — SGW -250SS DC WELDER/A C GENERA T OR — P ARTS & OPERA TION MANU AL — REV . #2 (08/08/01) HOND A GX610VXD ENGINE — FUEL PUMP ASSY . FUEL PUMP ASSY .[...]

  • Page 81

    SGW-250SS DC WELDER/AC GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (08/08/01) — PAGE 81 FUEL PUMP ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 16700ZJ1003 PUMP ASSY ., FUEL 1 2 16711ZJ1800 S T A Y , FUEL PUMP 1 4 16910ZE8015 STRAINER COMP ., FUEL 1 5 19905ZA8701 GR OMMET , WIRE 1 6 35806752630 BASE, CLIP 1 7 90617SA0003 CLIP , WIRE [...]

  • Page 82

    P A GE 82 — SGW -250SS DC WELDER/A C GENERA T OR — P ARTS & OPERA TION MANU AL — REV . #2 (08/08/01) HOND A GX610VXD ENGINE — FL YWHEEL ASSY . FL YWHEEL ASSY .[...]

  • Page 83

    SGW-250SS DC WELDER/AC GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (08/08/01) — PAGE 83 FL YWHEEL ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 19511ZJ1000 F AN, COOLING 1 2 19513ZJ1000 PL A TE, COOLING F AN SETTING 1 7 31110ZJ1811 FL YWHEEL COMP . 1 1 0 90201ZG3000 N U T , FLANGE (20MM) 1 1 1 90401ZG3000 W ASHER (20MM) 1 1 2 90741ZE[...]

  • Page 84

    P A GE 84 — SGW -250SS DC WELDER/A C GENERA T OR — P ARTS & OPERA TION MANU AL — REV . #2 (08/08/01) HOND A GX610VXD ENGINE — IGNITION COIL ASSY . IGNITION COIL ASSY .[...]

  • Page 85

    SGW-250SS DC WELDER/AC GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (08/08/01) — PAGE 85 IGNITION COIL ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 30500ZJ1013 COIL ASSY ., R. IGNITION 1 2 30518ZJ1000 GR OMMET , IGNITION WIRE 2 3 30550ZJ1013 COIL ASSY ., L. IGNITION 1 4 30700ZJ1003 CAP ASSY ., NOISE SUPPRESSER 2 5 31630ZJ1003 COIL AS[...]

  • Page 86

    P A GE 86 — SGW -250SS DC WELDER/A C GENERA T OR — P ARTS & OPERA TION MANU AL — REV . #2 (08/08/01) HOND A GX610VXD ENGINE — ST ARTER MO T OR ASSY . ST AR TER MO T OR ASSY .[...]

  • Page 87

    SGW-250SS DC WELDER/AC GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (08/08/01) — PAGE 87 ST AR TER MO T OR ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 31200ZJ1004 M O T O R ASSY ., ST AR TER 1 2 31243ZJ1800 BR A CKET , ST AR TER MA GNETIC SET . 1 3 32402ZJ1810 CABLE, MAGNET SWITCH ....................... 1 ........ INCLUDES ITEMS W/[...]

  • Page 88

    P A GE 88 — SGW -250SS DC WELDER/A C GENERA T OR — P ARTS & OPERA TION MANU AL — REV . #2 (08/08/01) HOND A GX610VXD ENGINE — CONTR OL ASSY . CONTR OL ASSY .[...]

  • Page 89

    SGW-250SS DC WELDER/AC GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (08/08/01) — PAGE 89 CONTR OL ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 16263ZE3790 JOINT , ROD .................................. 1 .......... INCLUDES ITEMS W/* 2 165500ZJ1U80 CONTR OL ASSY . 1 3 16534ZJ1U80 SPRING, RETURN 1 5 16555ZJ1000 ROD , G O VERNOR 1 6* 1[...]

  • Page 90

    P A GE 90 — SGW -250SS DC WELDER/A C GENERA T OR — P ARTS & OPERA TION MANU AL — REV . #2 (08/08/01) P A YMENT TERMS T erms of payment f or par ts are net 10 da ys. FREIGHT POLICY All parts orders will be shipped collect or prepaid with the charges added to the invoice. All shipments are F .O .B. point of origin. Multiquip ’ s responsib[...]

  • Page 91

    SGW-250SS DC WELDER/AC GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (08/08/01) — PAGE 91 NO TE P A GE[...]

  • Page 92

    P AR TS AND OPERA TION MANUAL P AR TS AND OPERA TION MANUAL HERE'S HOW TO GET HELP PLEASE HA VE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING P P P P P AR AR AR AR AR TS DEP TS DEP TS DEP TS DEP TS DEP AR AR AR AR AR TMENT TMENT TMENT TMENT TMENT 800/427-1244 or 310/537-3700 F AX: 800/672-7877 or 310/637-3284 SER SER SER SER SER VICE DEP VI[...]