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Taylor Model 161 manual

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Table of contents for the manual

  • Page 1

    Model 1 61 So ft S erve Freezer Original Ope rating Ins tructions 055155-M 8/14/ 08 (Ori ginal P ubli cati on) (Updat ed 5/29/ 12[...]

  • Page 2

    Com plete this pa ge for quick r efer ence w hen ser vice is r equir ed: T aylor Distri butor: Address: Phone: Serv ice: Par ts: Date of Installation: Infor mati on found on the data la bel: Model Number: Seri al Number: Electrical S pecs: V oltage Cycle Phase Maximum Fuse Si ze: A Minimum Wi re Ampaci ty: A E August , 2008 T aylor All right s res [...]

  • Page 3

    T able of Conte nts Model 1 61 T able of Contents Section 1 T o the Installer 1 ............................................ Installer Safety 1 ........................................................ Site P reparation 1 ....................................................... Air Cool ed Units 1 .....................................................[...]

  • Page 4

    Model 1 61 T able of Conte nts T able of Contents - - P age 2 Sec tion 7 Impor tant: Operator C heckl ist 21 .............................. During Cl eaning and Saniti zing 21 ......................................... T roubleshooting Bacteri al Count 21 ........................................ Regular Maintenance Checks 21 ........................[...]

  • Page 5

    1 Model 1 61 T o the In staller 081208 Section 1 T o th e Installer The f ollowing are general inst allation inst ruct ions. For complet e inst allation det ails, please see t he check out card. Installer Safety In all ar eas of t he world, equipment should be installed i n ac cordance wit h existing loc al c odes. Please c ontact your loc al autho[...]

  • Page 6

    2 Model 1 61 T o the In staller 101012 W ater Connections (Water Cool ed Un i ts On l y) An adequate c old water s upply must be prov ided with a hand shut - - off valve. O n the underside rear of the base pan, t wo 3/8” I.P .S. wat er c onnections for inlet and outlet have been provided for eas y hook - - up. 1/2” inside diamet er wat er lines[...]

  • Page 7

    3 Mode l 16 1 T o the In staller 120529 Electr ical H ook - - Up Installation (6 0 Cy c le, 1 Ph, Supplied With C ord a nd Plug) This f reezer is supplied with a 3 - - wire cor d and grounding t ype plug for connect ion to a single phase, 60 cycle, branch circuit s upply . T his unit must be plugged into a pr operly grounded r ecept acle. T he cor [...]

  • Page 8

    4 Model 1 61 T o the Op era tor Sec tion 2 T o the Ope rator The M odel 161 s oft serv e fr eezer has been c aref ully engineered and manuf act ured t o give y ou dependable operat ion. This unit, when proper ly operated and cared for, will produce a c onsist ent qualit y product. Like all mechanic al product s, it will require cleaning and maint e[...]

  • Page 9

    5 Model 1 61 Safety 1 10301 Se cti on 3 Sa fety We, at T aylor Company , are concerned about the safet y of the operat or when he or s he comes in cont act with t he fr eezer and its par ts . T aylor has gone t o extr eme effor ts t o design and manuf actur e built- - in saf ety f eatur es t o protec t bot h you and the service technic ian. A s an [...]

  • Page 10

    6 Model 1 61 Safety S DO NOT allow unt rained pers onnel to operat e this m achine. S DO NOT put objec ts or f ingers in door spout . S DO NOT operat e t he freez er unless all serv ice panels and access doors ar e restrain ed with screw s. S DO NOT rem ove the f reezer door or beat er assem bly unless the cont rol swit ches are in the “O F F” [...]

  • Page 11

    7 Mo del 161 Op erato r Parts I den ti fi catio n Section 4 Operator Parts Identif ication Model 161 Figur e 1 ITE M DESCRIPTI ON PART NO. 1 PAN-DRI P *161* 055206 2 PANEL -SI DE LEFT 058491 3 GASKET-HOPPER COVER 037042 4 COVER A.- HOPPER X37963-SER 4a KNOB-MI X COVER 025429 5 TUBE-FEED 030797 6 PANEL-REAR 058492 ITE M DESCRIPTI ON PART NO. 7 PANEL[...]

  • Page 12

    8 Mode l 16 1 Op erato r Parts I den ti fi cati on 120501 Beater Door A ssembly Figur e 2 ITE M DESCRIPTI ON P ART NO. 1 DRAW V AL VE 024763 2 O - - RIN G 7/8 O D X .10 3 W 014402 3 SEAL - - V AL VE 030930 4 KIT A.- - DOOR 3 SPT 1.5 QT X56906SER1 5 PIVOT PIN A.- - SHOR T X38539 6 O - - RIN G 5/1 6 OD X .0 70 W 016272 7 DRAW V AL VE HANDLE 030564 8 [...]

  • Page 13

    9 Mo del 161 Op erato r Parts I den ti fi catio n 1 10727 Accessor ies Figur e 3 ITE M DESCRIPTI ON PART NO. 1 PAIL- 6·QT. 023348 2 BRUSH-REAR BRG 1” D X 2” LG 013071 3 BRUSH-DOUBLE· ENDED 013072 4 BRUSH-DRAW· VALVE·1” OD X 2” X 17” 013073 ITE M DESCRIPTI ON PART NO. 5 BRUSH-MI X·PUMP·BODY- 3”X7” WHITE 023316 6 LUBRICANT- TAYLOR[...]

  • Page 14

    10 Model 1 61 Importa nt: T o the Opera tor Section 5 Important: T o the Operator Figur e 4 ITEM DESCRIP TI ON 1 POWER S WITCH 2 MIX REFR IGER A TION KEY 3 ST ANDBY KEY 4 W ASH KEY 5 AUTO KEY 6 IND ICA TOR L IGHT “MIX LOW” 7 RESET BUTTON Sym bol De finitions T o bet ter comm unicat e in t he I nternat ional ar ena, t he words on many of our ope[...]

  • Page 15

    11 Model 16 1 Impor tant : T o the Ope ra tor Power Switch When plac ed in the ON posit ion, the power switc h allows Soft ech t c ontrol panel oper ation. MIX REF When t he MI X REF key is press ed, t he light c omes on indicating t he mix hopper re f rigerat io n syst em is operat ing. MIX REF is contr olled by the lef t side of t he fr eezer as [...]

  • Page 16

    12 Model 1 61 Importa nt: T o the Opera tor If t he beater mot or is turning pr operly , press t he W ASH key to cancel the cycle . Press the AUT O key on both sides of the unit to resume normal oper ation. I f the fr eezer s huts down again, contac t a s ervic e technic ian. Feed T ube The f eed tube s erves t wo purposes . O ne end of t he tube h[...]

  • Page 17

    13 Mode l 16 1 O perati n g Proced u res 120529 Section 6 Operating Procedures The M odel 161 is a sof t ser ve count er m odel with a thr ee spout door. T wo individual f lavors ar e available fr om the end s pouts, and an equal c ombinat ion of bot h is dispens ed through t he cent er spout t o creat e a twist effect . It has a 1.5 quart (1.4 lit[...]

  • Page 18

    14 Mode l 16 1 Op erati ng Pro ced ures 120501 Step 3 Place t he large o- - rings into t he grooves on the back of the m achine door and lubric ate. Figur e 9 Step 4 Slide the f ront bearings ov er the baffle rods so the flanged edge is agains t the door . Place t he white plastic guide bearings on the end of t he baffle rods. DO NOT lubr icate t h[...]

  • Page 19

    15 Model 1 61 Operati ng P roced ures Step 9 Slide the t wo o - - rings int o t he gr ooves on the rem aining draw valv es and lubricat e. Figur e 13 Step 10 Lubricat e the inside of t he freez er door spout s from t he bottom . Ins ert t he draw v alves int o the f reezer door from th e botto m until t he slot in t he draw v alves com es into vie [...]

  • Page 20

    16 Model 1 61 Op erati ng Pro ced ures Step 13 Snap the des ign caps ov er the bot t om of t he f reezer door spout s. Figur e 17 Step 14 Lay the f eed t ubes in the bot t om of t he mix hoppers. Step 15 Inst all t he front drip t ray and s plash shield under the fr eezer door . Figur e 18 Step 16 Inst all t he drip pans. Figur e 19 Sani tizing Ste[...]

  • Page 21

    17 Model 1 61 Operati ng P roced ures Step 3 While t he solut ion is flowing into the f reezing cylinder , brush c lean the mix hopper , t he mix inlet hole, and t he feed t ube. Figur e 21 Figur e 22 Step 4 Place t he power swit ch in t he ON pos ition. Figur e 23 Step 5 Pres s the WASH key . This will cause t he sanitizing solution in t he f reez[...]

  • Page 22

    18 Model 1 61 Op erati ng Pro ced ures 080925 Prim ing Prim e the mac hine as close as poss ible to the tim e of fir st product dr aw . Step 1 Wit h a pail beneath the door spouts , open the draw valves. Fill t he mix hopper with F RESH mix and allow it t o flow int o the f reez ing cylinder . T his will f orce out any rem aining sanitiz ing solut [...]

  • Page 23

    19 Mode l 16 1 O perati n g Proced u res Rinsing Step 1 Pour one gallon (3.8 lit ers ) of cool , clean water int o the mix hopper . Wit h the brus hes provided, scrub t he mix hopper , and t he mix inlet hole. Step 2 Wit h a pail beneath the door spout s, press t he W ASH key and open t he draw valv es. Step 3 Drain all t he rinse wat er fr om the [...]

  • Page 24

    20 Mode l 16 1 Op erati ng Pro ced ures Step 3 Fr om the f reez er door , remov e des ign caps, pivot pins, draw handles, and draw v alves. Remove all o - - rings. Note: T o remove o- - ring s, use a sing le service towel to gr asp the o - - ring. A pply pressur e in an upwar d direct ion until t he o - - ring pops out of it s gr oove. W ith the ot[...]

  • Page 25

    21 Model 1 61 Impor tant : Opera tor C hec klis t Section 7 Important: Operator Checklist Dur ing Cl eaning and Sani tizing AL W A YS FOLLOW LOCAL HEAL TH CODES. Clean in g and san i tiz in g sched u les are go verned by fed eral, state, o r l ocal reg ul ato ry ag enci es, and must b e fo ll ow ed acco rdi n gl y . I f th e un i t h as a “Sta nd[...]

  • Page 26

    22 Model 1 61 Importa nt: Oper at or Che ck list j 5. I f your mac hine is air cooled, chec k the condenser for an ac cumulat ion of dir t and lint . A dirt y condens er will reduc e the effic iency and capacit y of t he machine. Condenser s should be cleaned monthly with a sof t brus h. Never use scr ewdrivers or ot her met al probes to clean betw[...]

  • Page 27

    23 Model 1 61 T r oubles hooting Guide Section 8 T roubleshooting G uide PROBL EM PROBABLE CAUSE REMEDY PA G E REF . 1. No pr oduct being dispensed. a. T he power swit ch is in t he OF F posit ion. a. Plac e the power s witc h in the AUTO posit ion. 17 b. T he mix level is inadequate in t he mix hopper . b. F ill the mix hopper wit h mix. 18 c. T h[...]

  • Page 28

    24 Model 1 61 T r oubles hooting Guide PROBL EM PROBABLE CAUSE REMEDY PA G E REF . 4. T he produc t is t oo sof t. a. T he contr ol is set t oo warm. a. Cont act serv ice technic ian. -- -- -- b. T he air tube is not installed. b. I nstall t he air t ube in the mix inlet hole at the bott om of the m ix hopper . 18 c. O ut - - drawing the f reezer ?[...]

  • Page 29

    25 Model 1 61 T r oubles hooting Guide PROBL EM PROBABLE CAUSE REMEDY PA G E REF . 9. T he unit goes out on overlo ad exce ssively . a. T here are t oo many appliances plugged int o the cir cuit . a. A sep arate 20A circ uit is needed for the f reezer to operat e properly . -- -- -- b. An ex tension c ord has been placed between t he power cor d an[...]

  • Page 30

    26 Model 1 61 Parts Rep lacemen t S ched ul e 120501 Section 9 Parts Replacement Schedule P ART DESCRIPTION EVERY 3 MONTHS EVERY 6 MONTHS ANNUALL Y QTY . Beater Driv e Shaft Cup Seal X 2 Fr eezer Door O - - Ring X 2 Fr eezer Door Fr ont Bear ing X 2 Fr eezer Door Guide Bear ing X 2 Draw V alve O - - Ring X 4 Center Draw V alve Seal X 1 Pivot Pin O [...]

  • Page 31

    Section 10 Parts List 27 + A vail able Separ atel y Model 1 61 Parts List 110829 DESCRI PT IO N P ART NUMBER QTY . WARR. CLASS REMARKS ACTUATOR-SWI TCH-PLASTI C 035609 2 103 DRAW SWITCH ARM A.- SWITCH X30736 2 103 DRAW SWITCH BEAD-RUBBER 010613- 17 1 000 BEARING- FRONT 023262 2 000 BEARING- GUIDE 014496 2 000 BEATER A. X24689 2 103 BELT-AX24 055201[...]

  • Page 32

    + A vail able Separ atel y 28 Parts List Model 1 61 DESCRI PT IO N REMARKS W ARR. CLASS QTY . P ART NUMBER +GROMMET-COMPRESSOR MT. 037428 4 000 +SLEEVE-MOUNTI NG-COMP. 039924 4 000 +SCREW-5/ 16-18X1- 1/2 HEX 001894 4 000 COMPRESSOR PL35G 055187-27 1 512 +CAPACITOR- START 60UF-220 047703 1 000 +RELAY-START- COMPRESSOR 055358 1 000 +KIT- MOUNTING-COM[...]

  • Page 33

    29 + A vail able Separ atel y Model 1 61 Parts List 120501 DESCRI PT IO N REMARKS W ARR. CLASS QTY . P ART NUMBER +SEAL-DRAW VALVE * SMALL H-RING 030930 1 000 DRYER-CAP. TUBE .021 I D X 9F 055522 1 000 DANFOSS DRYER-FI LTER 1/4 X 1/4 SOLDER 048878 1 000 LINE - LIQUI D DVD-OPS TRAI N VIDEO *161 066821-DVD 1 000 EXCHANGER A.- HEAT *161* AC X64357 1 1[...]

  • Page 34

    + A vail able Separ atel y 30 Parts List Model 1 61 DESCRI PT IO N REMARKS W ARR. CLASS QTY . P ART NUMBER LABEL-CAUTI ON-GRD- PERM 032164 1 000 LABEL-DOOR- MOVE PART 032749 1 000 LABEL-SW- POWER-OFF/ ON 052632 1 000 LABEL-WARN- CONDENSER 059287 2 000 LABEL-WARN- COVER 051433 5 000 LABEL-WARN- ELEC-TW- SMALL 032718 1 000 LUBRICANT- TAYLOR 4 OZ. 047[...]

  • Page 35

    31 + A vail able Separ atel y Model 1 61 Parts List 120501 DESCRI PT IO N REMARKS W ARR. CLASS QTY . P ART NUMBER PULLEY-5. 7" PITCH DIA X 5 041498 2 103 PULLEY-AK20X5/ 8 041162 2 103 SANITI ZER-STERA SHEEN -GREEN 055492 1 000 SEAL-U- CUP 080534 2 000 SHELL A.- INSULATED * 161* X68407-SER 1 512 S/ N M1084472 AND UP STUD-NOSE CONE- 5/16- 18X5/1[...]

  • Page 36

    + A vail able Separ atel y 32 Parts List Model 1 61 DESCRI PT IO N REMARKS W ARR. CLASS QTY . P ART NUMBER TERMINAL- LOW VOLTAGE GROUND 034455 2 000 TRAY-DRI P 16-7/ 8L 020157-SP 1 103 TUBE-FEED- .166 HOLE- SS 030797 2 103 VALVE-ACCESS 1/ 4FL X 1/4 044404 1 103 LI NE SUCTION DANFOSS VALVE-ACCESS- 1/4MFL X 3/8ODS 053565 2 103 LINE ACCESS DI SCCHG/LO[...]

  • Page 37

    33 + A vail able Separ atel y Model 1 61 Parts List DESCRI PT IO N REMARKS W ARR. CLASS QTY . P ART NUMBER 50HZ (STANDARD- ROHS) -40 220-240V 50HZ 1PH BLOCK-TERMI NAL 7P GREEN 024156 1 103 220-240V 50HZ 1PH CORD-1. 5MM-3 H AR7 16GA 60 051656-95 1 103 220- 240V 50HZ 1PH - STANDARD CORD-POWER HARMONI ZED 066395-95 1 103 220- 240V 50HZ 1PH - ROHS INDI[...]

  • Page 38

    + A vail able Separ atel y 34 Parts List Model 1 61 DESCRI PT IO N REMARKS W ARR. CLASS QTY . P ART NUMBER MARINE USE BLOCK-TERMI NAL 7P GREEN 024156 1 105 DIAGRAM- WIRI NG *161* 063820-40S 1 000 HARNESS-WI RE-CAP/ RELAY 063975-40 1 105 HARNESS-WI RE-MAI N *161* 063573-40 1 105 PANEL A.- FRONT *161* X58488-SPN 1 103 PANEL A.- SIDE RI GHT *161* X584[...]

  • Page 39

    35 + A vail able Separ atel y Model 1 61 Parts List DESCRI PT IO N REMARKS W ARR. CLASS QTY . P ART NUMBER FORM-QUALI TY REPORT BY FAX 065712-SCH 1 GEAR A.* REDUCER 4 TO 1 025770- SER 2 HARNESS-WI RE-CAP/ RELAY 063975-40 1 HARNESS-WI RE-MAI N 063573-40 1 INSTRUCTI ON-I NSTALL-CHI NESE 056904CINS 1 INSTRUCTI ON-WEEE END OF LI FE 064371-I NS 1 KIT A.[...]

  • Page 40

    Model 1 61 063820-27S Rev. 2/10[...]

  • Page 41

    Model 1 61 063820-40S Rev. 2/10[...]