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Taylor slush freezer manual

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Table of contents for the manual

  • Page 1

    Model 3 90 Sl ush F reezer Original Ope rating Ins tructions 048693-M 6/01 (Or igi nal Publ icat ion) (Updat ed 7/17/ 12)[...]

  • Page 2

    Com plete this pa ge for quic k refe renc e when ser vice i s requi red: T aylor Dis tributor: Address: Phone: Serv ice: Par ts: Date of Installation: Infor mati on found on the data la bel: Model Number: Seri al Number: Electric al Specs: V oltage Cycle Phase Maximum Fuse S ize: A Minimum Wi re Ampacit y: A E June, 2001 T aylor All right s res erv[...]

  • Page 3

    T able of Conte nts Mode l 390 T able of Contents Section 1 T o the Installer 1 ....................................... Installer Safety 1 ................................................... Site P reparation 1 .................................................. W ater Connecti ons (W ater Cooled U nits Only) 2 ....................... Air Cool ed Un[...]

  • Page 4

    Mode l 390 T a ble of Conte nts T able of Contents - - P age 2 Se ction 7 Impor tant: Operator C heckl ist 15 ......................... During Cl eaning And S anitizing 15 .................................... T roubleshooting Gui de 15 ............................................ Regular Maintenance Checks 15 ...................................... [...]

  • Page 5

    1 Mode l 39 0 T o the In staller 090901 Section 1 T o th e Installer The f ollowing are general inst allation inst ruct ions. F or complet e inst allation det ails, pleas e see t he c heck out card. Installer Safety In all ar eas of t he world, equipment should be installed in accor dance with exist ing local codes. Please cont act your local aut h[...]

  • Page 6

    2 Mode l 39 0 T o the In staller 1 10328 W ater Connections (W ater C ooled Units Only) An adequate c old wat er supply m ust be prov ided with a hand shut - - off valve. On t he underside of t he base pan, two 3/ 8” I .P .S. ( for s ingle- - head unit s) or two 1/ 2” I. P .S. (for double - - head units ) water connec tions f or inlet and out l[...]

  • Page 7

    3 Mode l 39 0 T o the In staller 120717 S Stat ionary appliances whic h are not equipped with a power cord and a plug or another dev ice t o disconnect t he appliance fr om the power sourc e must have an all- pole disconnect ing devic e with a cont act gap of at least 3 m m inst alled in the ext ernal installat ion. S Appliances t hat are perm anen[...]

  • Page 8

    4 Mode l 39 0 T o the Op era tor 090901 Sec tion 2 T o the Ope rator The f reezer you have pur chased has been carefully engineered and manuf act ured t o give you dependable operat ion. T he T aylor Model 390, when properly operat ed and cared f or , will produc e a consist ent quality pr oduct . Like all m echanical produc ts , it will require c [...]

  • Page 9

    5 Mode l 39 0 Safety 1 10328 Se cti on 3 Sa fety We at T aylor are concer ned about the s afet y of t he operat or when he or she c omes in cont act wit h the fr eezer and its part s. T aylor has gone to ext reme effort s t o design and manuf actur e built - - in saf ety feat ures t o prot ect bot h you and t he serv ice technician. As an exam ple,[...]

  • Page 10

    6 Mode l 39 0 Safety 090901 S DO NOT allow unt rained pers onnel to operat e this m achine. S DO NOT oper ate t he freez er unless all serv ice panels and access doors ar e restrain ed with screw s. S DO NOT r emove any int ernal oper ating part s (examples : fr eezer door , beat er , scr aper blades, et c.) unles s all control switc hes are in t h[...]

  • Page 11

    7 Mo del 390 Op erato r Parts I den ti fi catio n Section 4 Operator Parts Identif ication Item Descripti on Part Numb er 1 Hopper Cover X38458 2 Gask et - - Hopper Cov er 038375 3 Feed Tube 015176- - 9 4 Drip Pan 035034 5 Splash Shield 046177 6 Drip Tray 046275[...]

  • Page 12

    8 Mode l 39 0 Op erato r Parts I den ti fi catio n Beater Assem bly Item Descripti on Part Numb er 1 Fr eezer Door X47982 2 Gasket- - Door 014030 3 Fr ont Bearing 0131 16 4 O - - Ring - - Baffle 018550 5 Baffle Arm 047729 6 Baffle X47731 7 Guide Bear ing 014496 8 Beater X 46233 9 Scr aper Blade 046237 10 Clip- - Scr aper Blade 046238 Item Descripti[...]

  • Page 13

    9 Mode l 390 Impor tant : T o the Ope rat or 080714 Section 5 Important: T o the Operator Contr ol Switch The cent er position is “OF F”. The “ W ASH” pos ition activ ates t he beater mot or only . The “AUTO” position allows the beater m otor and com pressor t o run. Indicator Light - - “ Mix Low” Located on t he f ront of t he mach[...]

  • Page 14

    10 Mode l 39 0 Op erati ng Pro ced ures Section 6 Operating Procedures Following ar e s tep - - by - - step oper ating pr ocedures f or the m odel 390 slush f reezer. This unit has a 20 quar t (18. 9 liter) m ix hopper and t he freez ing cylinder holds 7 quart s (6. 6 liters ) of slush pr oduct. We begin our inst ruct ions at t he point where we en[...]

  • Page 15

    11 Mode l 39 0 O perati n g Proced u res 080714 Step 5 Inst all the fr eezer door . P lace the f ront end of the baffle into t he hole in the c enter of the door . Posit ion t he door onto t he four studs on the f ront of the f reezing c ylinder and push the door int o plac e. I nst all t he four handscr ews onto t he st uds and t ighten t hem equa[...]

  • Page 16

    12 Mode l 39 0 Op erati ng Pro ced ures 090901 Closing P rocedur es T o disass emble the m odel 390, t he following it ems will be needed: S T wo cleaning pails S Sanitiz ed st ainless st eel rerun c an with lid S Necessar y brus hes (prov ided with f reezer ) S Cleaner S Single serv ice t owels Dr aining P roduct Fr om The Freez ing Cylinder Step [...]

  • Page 17

    13 Mode l 39 0 O perati n g Proced u res Disassem bly BE SU RE TH E CON TROL SWITC H IS IN THE “OFF” POSITION . Failur e to do so m ay cause injury f rom elect rocut ion or hazardous mov ing parts. Step 1 Remove t he handscr ews, f reez er door , baffle assem bly , beat er assem bly , sc raper blades, and driv e shaft fr om t he freez ing cylin[...]

  • Page 18

    14 Mode l 39 0 Op erati ng Pro ced ures Br ush Cleaning Step 1 Prepar e a sink wit h an approved cleaning s olution (examp les: Kay- - 5 R or Ster a- - Sheen R ). USE W ARM W A T ER AND F O LLOW THE MANUFACTURER’S SPECIFI CA TIO NS. (If anot her approved cleaner is used, dilut e acc ording to label ins truc tions .) I MPO RT ANT : F ollow label d[...]

  • Page 19

    15 Mode l 39 0 O perati n g Proced u res 090901 Section 7 Important: Operator Checklist Dur ing Cl eaning And S anitiz ing AL W A YS FOLLOW LOCAL HEAL TH CODES. Clean in g and san i tiz in g sched ul es are govern ed by fe dera l, sta te , or local re gulator y age ncie s, and mu st be fol l ow ed accord in gl y . I f the u ni t has a “ Standby m[...]

  • Page 20

    16 Mode l 39 0 Op erati ng Pro ced ures 080324 Winter Stor age If the place of business is to be closed dur ing t he winter mont hs, it is import ant to prot ect the freezer by following cert ain prec autions, par tic ularly if t he building is to be lef t unheated and s ubject t o f reezing conditions . Disconnect the f reezer from the main power [...]

  • Page 21

    17 Mode l 39 0 O perati n g Proced u res Section 8 T roubleshooting G uide PROBLEM PROBABL E CAUSE REMEDY PA G E REF . 1. No product being dispensed wit h draw valv e opened. a. I mproper mixi ng of product . a. Caref ully f ollow direct ions for mixing pr oduct. -- -- b. M ix low condit ion. b. Add m ix t o mix hopper. 9 2. Produc t too thin. a. I[...]

  • Page 22

    18 Mode l 39 0 Op erati ng Pro ced ures PROBLEM PROBABL E CAUSE REMEDY PA G E REF . 7. No f reezer operat ion with unit in t he “AUTO ” posit ion. a. Unit unplugged. a. Plug cor d in wall recept acle. -- -- b. Beat er mot or has tripped the int ernal over load. b. P lace cont rol swit ch in t he “O FF ” posit ion. Allow t he mot or to c ool[...]

  • Page 23

    19 Mode l 39 0 O perati n g Proced u res Section 9 Parts Replacement Schedule P ART DESCRI PT IO N EVER Y 3M O N T H S EVER Y 6M O N T H S ANNUALL Y Drive Shaf t O - - ring X Drive S haft Seal X Scr aper Blade Inspec t & Replace if Ne cessary Mini mum Baffle O - - ring X Guide Bear ing X Fr eezer Door Gas ket X Fr ont Bearing X Draw V alve O - [...]

  • Page 24

    Section 10 Parts List + A vail able Separ atel y 20 Parts List Mode l 39 0 100701 Copeland Compressor - J8086700/Up (Update 134) DES CRIPTI ON P ART NUMBER QTY. WARR. CLASS RE MARKS P ART S UPDA T E ARM-BAFFLE * 390* 047729 1 103 BAFFLE ASSEMBLY X47731 1 103 + O-RI NG-. 291 ID X . 080W 018550 1 000 BEARING- FRONT 013116 1 000 BEARING- GUIDE 014496 [...]

  • Page 25

    21 + A vail able Separ atel y Mode l 39 0 Parts List DES CRIPTI ON P ARTS UPDA T E REMARKS WARR. CLASS QTY. PART NUMBER +CAPACITOR- START 033044-1 1 103 +RELAY-START- COMPRESSOR 051957-27 1 103 COMPRESSOR-RS80C1E- TF5-224 051958- 33 1 512 S/N J8086700 - K6036687 - COPELAND - 208-230V 60HZ 3PH COMPRESSOR-M50B103BBCB ( OLD) 047065- 1 512 S/ N J808670[...]

  • Page 26

    + A vail able Separ atel y 22 Parts List Mode l 39 0 DES CRIPTI ON P ARTS UPDA T E REMARKS WARR. CLASS QTY. PART NUMBER +PIN A. -VALVE HANDLE X25929 1 103 +VALVE-DRAW * 390* 047734 1 103 DRYER-FI LTER 3/8 X 1/4 SOLDER 048901 1 000 FORM-QUALI TY REPORT BY FAX 065712 1 000 GASKET-HOPPER COVER- 20 QT-SGL 038375 1 000 GUIDE A .- DRIP PAN * 340*341* 390[...]

  • Page 27

    23 + A vail able Separ atel y Mode l 39 0 Parts List DES CRIPTI ON P ARTS UPDA T E REMARKS WARR. CLASS QTY. PART NUMBER PAIL- 6 QT. 023348 1 000 PAN-DRI P 19-1/ 2 LONG 035034 1 103 PANEL A.- FRONT *390* X47004 1 103 PANEL-SI DE *390* LEFT 047006 1 103 PANEL-SI DE *390* RIGHT 047007 1 103 PANEL-SI DE UPPER RIGHT 042317 1 103 PANEL-REAR * 390* 047008[...]

  • Page 28

    + A vail able Separ atel y 24 Parts List Mode l 39 0 DES CRIPTI ON P ARTS UPDA T E REMARKS WARR. CLASS QTY. PART NUMBER +SEAL-DRI VE SHAFT 032560 1 000 SHELL A.- INSULATED * 390* X46984- SER 1 512 +STUD-NOSE CONE- 5/16- 18X5/16- 18 013496 4 103 SHIELD- SPLASH-WI RE 13- 11/16L 046177 1 103 SHROUD-FAN * 340/390* 052472 1 103 SWITCH A. -DRAW * 340*EVC[...]

  • Page 29

    25 + A vail able Separ atel y Mode l 39 0 Parts List DES CRIPTI ON P ARTS UPDA T E REMARKS WARR. CLASS QTY. PART NUMBER WATE R COOLED ACCUMULATOR-COPPER 2" DIA 10" 047062 1 103 BRACKET-FAN * 453/750* 038641 1 103 BRACKET-VALVE- WATER MOUNT 038777 1 103 CLAMP-HOSE- ADJ 7/16 X 25/32 010031 6 000 CONDENSER-WC- SPIRAL 11- 1/2 OD 049309 1 103 [...]

  • Page 30

    + A vail able Separ atel y 26 Parts List Mode l 39 0 DES CRIPTI ON P ARTS UPDA T E REMARKS WARR. CLASS QTY. PART NUMBER + CAPACITOR- RUN 023606 1 103 + CAPACITOR- START 051960 1 103 + RELAY-COMPRESSOR START 051957-40 1 103 MOTOR- FAN 100W 220-240 50HZ 047178- 34 1 103 + CAPACITOR- RUN 019624 1 103 + BOOT-RUN CAPACI TOR 031314 1 000 PULLEY 10J - 1.2[...]

  • Page 31

    27 + A vail able Separ atel y Mode l 39 0 Parts List DES CRIPTI ON P ARTS UPDA T E REMARKS WARR. CLASS QTY. PART NUMBER KIT A. -TUNE UP* 390*COSTCO X62226 1 000 WITH BLADES - OPTIONAL BEARING- FRONT 013116 1 000 GASKET-DOOR 014030 1 000 BEARING- GUIDE 014496 1 000 BLADE-SCRAPER- PLASTIC 046237 2 000 O-RI NG .291 I D X .080W 018550 1 000 BAFFLE ASSE[...]

  • Page 32

    Model 3 90 047730-27 Rev. 3/11[...]

  • Page 33

    Model 3 90 047730-33 Rev. 3/11[...]