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Stanley Black & Decker PD45 manual

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Table of contents for the manual

  • Page 1

    © 201 1 Stanley Black & Decker , Inc. New Britain, CT 06053 U.S.A. 17472 4/2013 V er . 8 S afety , O pera tiOn and M aintenance USer ManUaL PD45 HYDRAULIC POST DRIVER[...]

  • Page 2

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  • Page 3

    PD45 User Manual ◄ 3 T ABLE OF CONTENTS SERVICING THE ST ANLEY HYDRAULIC POST DRIVER. This manual contains safety , operation, and routine maintenance instructions. Stanley Hydraulic T ools recommends that servicing of hydraulic tools, other than routine maintenance, must be performed by an authorized and certied dealer . Please read the follo[...]

  • Page 4

    4 ► PD45 User Manual SAFETY SYMBOLS Always observe safety symbols. They are included for your safety and for the protection of the tool. LOCAL SAFETY REGULA TIONS Enter any local safety regulations here. Keep these instructions in an area accessible to the operator and mainte- nance personnel. Safety symbols and signal words, as shown below , are[...]

  • Page 5

    PD45 User Manual ◄ 5 SAFETY PRECAUTIONS T ool operators and maintenance personnel must always comply with the safety precautions given in this manual and on the stickers and tags attached to the tool and hose. These safety precautions are given for your safety . Re- view them carefully before operating the tool and before performing general maint[...]

  • Page 6

    6 ► PD45 User Manual T OOL STICKERS & T AGS SAFETY T AG P/N 15875 (Shown smaller then actual size) DANGER DANGER READ OPERA TION MANUAL AND SAFETY INSTRUCTIONS FOR THIS TOOL BEFORE USING IT . USE ONL Y P ARTS AND REP AIR PROCEDURES APPROVED BY ST ANLEY AND DESCRIBED IN THE OPERA TION MANUAL. T AG TO BE REMOVED ONL Y BY TOOL OPERA TOR. SEE OTH[...]

  • Page 7

    PD45 User Manual ◄ 7 HOSE TYPES The rated working pressure of the hydraulic hose must be equal to or higher than the relief valve setting on the hy- draulic system. There are three types of hydraulic hose that meet this requirement and are authorized for use with Stanley Hydraulic T ools. They are: Certied non-conductive — constructed of the[...]

  • Page 8

    8 ► PD45 User Manual HOSE RECOMMENDA TIONS Oil Flow Hose Lengths Inside Diameter USE ( Press/Return) Min. Working Pressure GPM LPM FEET METERS INCH MM PSI BAR Certied Non-Conductive Hose - Fiber Braid - for Utility Bucket T rucks 4-9 15-34 up to 10 up to 3 3/8 10 Both 2250 155 Conductive Hose - Wire Braid or Fiber Braid -DO NOT USE NEAR ELECTR[...]

  • Page 9

    PD45 User Manual ◄ 9 HTMA/EHTMA REQUIREMENTS Flow Range Nominal Operating Pressure (at the power supply outlet) System relief valve setting (at the power supply outlet) Maximum back pressure (at tool end of the return hose) Measured at a max. uid viscosity of: (at min. operating temperature) T emperature: Sufcient heat rejection capacity to[...]

  • Page 10

    10 ► PD45 User Manual OPERA TION PRE-OPERA TION PROCEDURES CHECK THE POWER SOURCE 1. Using a calibrated owmeter and pressure gauge, check that the hydraulic power source develops a ow of 7–9 gpm/26–34 lpm at 2000 psi/140 bar . 2. Make certain the hydraulic power source is equipped with a relief valve set to open at 2100–2250 psi/140 b[...]

  • Page 11

    PD45 User Manual ◄ 1 1 CHARGING THE ACCUMULA T OR ACCUMULA TOR TESTING PROCEDURE T o check or charge the accumulator the following equip- ment is required: • Accumulator T ester (Part Number 02835). • Charging Kit Assembly (P/N 31254); (includes a regulator , hose and ttings). • NITROGEN bottle with an 800 psi/56 bar minimum charge. 1. R[...]

  • Page 12

    12 ► PD45 User Manual T OOL PROTECTION & CARE • Make sure all couplers are wiped clean before con- nection. • The hydraulic circuit control valve must be in the OFF position when coupling or uncoupling hydrau- lic tools. Failure to do so may result in damage to the quick couplers and cause overheating of the hy- draulic system. • Always[...]

  • Page 13

    PD45 User Manual ◄ 13 TROUBLESHOOTING If symptoms of poor performance develop, the following chart can be used as a guide to correct the problem. When diagnosing faults in operation of the tool, always make sure the hydraulic power source is supplying the cor - rect hydraulic ow and pressure as listed in the table. Use a owmeter know to be [...]

  • Page 14

    14 ► PD45 User Manual SPECIFICA TIONS Weight (Standard) ................................................................................................................................. 65 lbs/29.5 kg Weight (Extended anvil) .......................................................................................................................... [...]

  • Page 15

    PD45 User Manual ◄ 15 PD45131 P ARTS ILLUSTRA TION[...]

  • Page 16

    16 ► PD45 User Manual PD45131 P ARTS LIST ITEM P ART NO. QTY DESCRIPTION 1 15190 1 TOP PLA TE 2 1 1588 1 ACCUMULA TOR V AL VE BLOCK 3 04374 4 LOCK NUT 5/8-18 4 00293 1 O-RING 5 15188 1 V AL VE SPOOL 6 07493 1 MALE O-RING PLUG 7 20499 1 CHARGE V AL VE 8 07479 1 ACCUMULA TOR DIAPHRAGM 9 04381 2 BACK-UP RING 10 04379 2 O-RING 11 04378 1 PORTING BLOC[...]

  • Page 17

    PD45 User Manual ◄ 17 PD45132 P ARTS ILLUSTRA TION[...]

  • Page 18

    18 ► PD45 User Manual PD45132 P ARTS LIST ITEM P ART NO. QTY DESCRIPTION 1 07493 1 O-RING PLUG–MALE 2 20499 1 CHARGE V AL VE 3 20387 1 PLUNGER 4 12100 4 STEEL BALL 3/8 DIA. 5 00899 2 HHCS 1/4-20 UNC × 1/2 GR5 6 20386 1 COVER PLA TE 7 04374 4 LOCK NUT 5/8-18 8 20390 1 LIFT STRAP 9 20384 1 SP ACER 10 370351 4 HHCS 5/8-1 1 UNC × 1-3/4 11 20385 1[...]

  • Page 19

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  • Page 20

    Stanley Hydraulic T ools 3810 SE Naef Road Milwaukie, Oregon 97267-5698 USA (503) 659-5660 / Fax (503) 652-1780 www .stanleyhydraulic.com IMPORT ANT T o ll out a Product Warranty Recording form, and for information on your warranty , visit Stanleyhydraulic.com and select the W arranty tab. ( NOTE: T he warranty recording form must be submitted t[...]