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A good user manual
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Table of contents for the manual
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Page 1
© 2012 Stanley Black & Decker , Inc. New Britain, CT 06053 U.S.A. 62288 1/2013 V er . 6 S afety , O pera tiOn and M aintenance USer ManUaL T A54 HYDRAULIC T AMPER[...]
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Page 2
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Page 3
T A54 User Manual ◄ 3 T ABLE OF CONTENTS SERVICING: This manual contains safety , operation, and routine maintenance instructions. Stanley Hydraulic T ools recommends that servicing of hydraulic tools, other than routine maintenance, must be performed by an au - thorized and certied dealer . Please read the following warning. For the nearest a[...]
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Page 4
4 ► T A54 User Manual SAFETY SYMBOLS Always observe safety symbols. They are included for your safety and for the protection of the tool. LOCAL SAFETY REGULA TIONS Enter any local safety regulations here. Keep these instructions in an area accessible to the operator and mainte- nance personnel. Safety symbols and signal words, as shown below , ar[...]
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Page 5
T A54 User Manual ◄ 5 SAFETY PRECAUTIONS T ool operators and maintenance personnel must always comply with the safety precautions given in this manual and on the stickers and tags attached to the tool and hose. These safety precautions are given for your safety . Re- view them carefully before operating the tool and before performing general main[...]
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Page 6
6 ► T A54 User Manual T OOL STICKERS & T AGS SAFETY T AG P/N 15875 (Shown smaller then actual size) DANGER DANGER READ OPERA TION MANUAL AND SAFETY INSTRUCTIONS FOR THIS TOOL BEFORE USING IT . USE ONL Y P ARTS AND REP AIR PROCEDURES APPROVED BY ST ANLEY AND DESCRIBED IN THE OPERA TION MANUAL. T AG TO BE REMOVED ONL Y BY TOOL OPERA TOR. SEE OT[...]
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Page 7
T A54 User Manual ◄ 7 HOSE TYPES The rated working pressure of the hydraulic hose must be equal to or higher than the relief valve setting on the hy- draulic system. There are three types of hydraulic hose that meet this requirement and are authorized for use with Stanley Hydraulic T ools. They are: Certied non-conductive — constructed of th[...]
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Page 8
8 ► T A54 User Manual HOSE RECOMMENDA TIONS Oil Flow Hose Lengths Inside Diameter USE ( Press/Return) Min. Working Pressure GPM LPM FEET METERS INCH MM PSI BAR Certied Non-Conductive Hose - Fiber Braid - for Utility Bucket T rucks 4-9 15-34 up to 10 up to 3 3/8 10 Both 2250 155 Conductive Hose - Wire Braid or Fiber Braid -DO NOT USE NEAR ELECT[...]
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Page 9
T A54 User Manual ◄ 9 HTMA / EHTMA REQUIREMENTS Flow Range Nominal Operating Pressure (at the power supply outlet) System relief valve setting (at the power supply outlet) Maximum back pressure (at tool end of the return hose) Measured at a max. uid viscosity of: (at min. operating temperature) T emperature: Sufcient heat rejection capacity[...]
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Page 10
10 ► T A54 User Manual OPERA TION PRE-OPERA TION PROCEDURES PREP ARA TION FOR INITIAL USE The tool, as shipped, has no special unpacking or as- sembly requirements prior to usage. Inspection to as- sure the tool was not damaged in shipping and does not contain packing debris is all that is required. CHECK HYDRAULIC POWER SOURCE 1. Using a calibra[...]
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Page 11
T A54 User Manual ◄ 1 1 T OOL PROTECTION & CARE • Make sure all couplers are wiped clean before con- nection. • The hydraulic circuit control valve must be in the OFF position when coupling or uncoupling hydrau- lic tools. Failure to do so may result in damage to the quick couplers and cause overheating of the hy- draulic system. • Alwa[...]
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Page 12
12 ► T A54 User Manual TROUBLESHOOTING SYMPTOM CAUSE SOLUTION T ool does not run. Power unit not functioning. Check power unit for proper ow and pressure (3–9 gpm/1 1–34 lpm at 1000–2000 psi/70–140 bar). Couplers or hoses blocked. Remove restriction. Pressure and return line hoses reversed at ports. Be sure hoses are connected to their[...]
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Page 13
T A54 User Manual ◄ 13 TROUBLESHOOTING SYMPTOM CAUSE SOLUTION Oil leakage on piston rod. Lower piston seal failure. Replace seal and wiper , piston and nose as required. Oil leakage around trigger . V alve spool seal failure. Replace seals. Oil leakage around spool end caps. O-ring failure. Replace O-rings. Piston extends but does not retract (re[...]
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Page 14
14 ► T A54 User Manual SPECIFICA TIONS Oil Flow Range .............................................................................................................................. 3-9 gpm/1 1-34 lpm Pressure Range ................................................................................................................. 1000-2000 psi/70-14[...]
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Page 15
T A54 User Manual ◄ 15 T A54 P ARTS ILLUSTRA TION[...]
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Page 16
16 ► T A54 User Manual T A54 P ARTS LIST ITEM QTY P ART NO. DESCRIPTION 1 1 01038 THRUST BRIDGE W ASHER 2 1 00823 CUSHION 3 1 00834 O-RING 4 1 01262 O-RING 5 1 14883 NOSE 6 1 01795 JAM NUT 7 1 14891 SEAL 8 1 14884 SEAL WASHER 9 1 04902 RET AINING RING, SPIROLOX 10 1 08434 FEL T W ASHER 11 1 15016 ROD WIPER 12 1 00833 SHOE 13 1 00825 LOCKWASHER 14[...]
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Page 17
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Page 18
Stanley Hydraulic T ools 3810 SE Naef Road Milwaukie, Oregon 97267-5698 USA (503) 659-5660 / Fax (503) 652-1780 www .stanleyhydraulic.com IMPORT ANT T o ll out a Product Warranty Recording form, and for information on your warranty , visit Stanleyhydraulic.com and select the W arranty tab. ( NOTE: T he warranty recording form must be submitted t[...]